Remove/install propeller shaft

AR41.10-P-0050EA

Remove/install propeller shaft

17.12.09

18.6.97

Replacement part change: Front propeller shaft hole circle diameter changed

Step 16

 

Remove/install

 Installation

Replace self-locking nuts and bolts.

1

Remove bottom section of soundproofing

Model 202.1

2

Remove left rear frame cross brace

Model 170, 208.4

*BA61.10-P-1001-01A

3

Remove exhaust system starting as of connector

Model 202.0

4

Unhook suspension rubbers of exhaust system

Model 170, 202.1, 208

 Support exhaust system at rear muffler.

5

Detach exhaust shielding plate (105c) in tunnel area

6

Detach rear cross bridge (21)

 Model 202, 208

*BA61.10-P-1001-01C

 Model 170

*BA61.10-P-1004-01A

7

Detach reinforcement brace (27)

 Model 202, 208

*BA61.10-P-1002-01C

 Model 170

*BA61.10-P-1003-01A

8

Loosen propeller shaft clamp nut (3)

Model 202 up to approx. 10/95

Loosen clamp nut approx. one revolution, do not side back the rubber boot (the rubber boot slides at the same time).

 Models 202.01/020/022/1

*201589000100

 Model 202.028

*126589000100



 Installation:Tighten propeller shaft clamp nut, pay attention to correct seat of rubber boot.

*BA41.10-P-1003-01A

Observe technical modifications



Clamp connection of propeller shaft

Converted to flexible connection.

BT41.10-P-9110-01DA

9

Loosen bolts (7a) of propeller shaft center support bearing

 Tighten bolts (7a) only after fastening the flex disks to the transmission and rear axle center assembly.



*BA41.40-P-1001-01A

10

Remove rear engine mount

Model 170, 208, with AT.

AR22.10-P-1160HB

11

Detach front propeller shaft from transmission

 Flexible disk remains on propeller shaft.



*BA41.10-P-1001-01A

Observe technical modifications 



Vibration damper discontinued at the front propeller shaft

Model 202.018/020 with automatic transmission (722.422).

BT41.10-P-0002-01A

12

Remove propeller shaft from rear axle center assembly.

 The flexible coupling remains on the propeller shaft.



*BA41.10-P-1002-01A

13

Release fitting sleeves on flex disks

AR41.10-P-0050-09DA



Drift for releasing the fitting sleeves in the flexible couplings

WF58.50-P-4110-01A

14

Remove bolts (7a) of propeller shaft center support bearing

 Support propeller shaft.

15

Pull off propeller shaft from centering spigot on transmission and rear axle and take out backwards



 Installation: Coat splined shaft profile with MB long-term grease

*BF41.10-P-1001-01A

16

Separate front and rear propeller shaft if necessary

 Installation: Coat splined profile with MB-long-life grease

*BR00.45-Z-1001-06A

Specifications for Operating Fluids sheet 266.2

Connect sections of propeller shaft.

AR41.10-P-0050-05DA

 Installation: On model 202.121 with 4-speed automatic transmission 722.4 except with code 450 Taxi-version (up to 31.7.96) for logistical reasons for the replacement part requirement only a front propeller shaft hole circle- 90mm (formerly 80mm) is available. The three arm flange on the transmission should therefore be replaced at the same time

ra27147220440x



Checking

17

Check flexible couplings, centering sleeves and propeller shaft center support bearing for wear

Replace if necessary

Remove/install propeller shaft intermediate bearing and replacing deep-groove ball bearing.

AR41.10-P-0100DA

Replace centering sleeve.

AR41.10-P-0200DA

18

Install in the reverse order.

Number

Designation

Model
170

Model
208

BA41.10-P-1001-01A

Self-locking nut, flexible coupling to transmission or front propeller shaft

M10

Nm

40

40

M12

Nm

60

60

BA41.10-P-1002-01A

Self-locking nut, flexible coupling to rear propeller shaft or rear axle differential.

M10

Nm

40

40

M12

Nm

60

60

BA41.10-P-1003-01A

Clamping nut of propellor shaft

Nm

-

-

Number

Designation

Model
202

BA41.10-P-1001-01A

Self-locking nut, flexible coupling to transmission or front propeller shaft

M10

Nm

40

M12

Nm

60

BA41.10-P-1002-01A

Self-locking nut, flexible coupling to rear propeller shaft or rear axle differential.

M10

Nm

40

M12

Nm

60

BA41.10-P-1003-01A

Clamping nut of propellor shaft

Nm

40

Number

Designation

Model 170

Model 202

Model 208

BA41.40-P-1001-01A

Bolt, propeller shaft intermediate bearing to frame floor assembly

Self-tapping screw

Nm

-

-

-

Bolt with washer

Nm

25

25

25

Bolt with collar and self-centering tip

Nm

30

30

30

Bolt with collar and without self-centering tip

Nm

-

-

-

Number

Designation

Model
202

Model
208.335/345/
347/365/370/374

Model
208.435/445/
447/465/470

BA61.10-P-1001-01C

Self-locking bolt connecting rear transverse bridge to frame floor

Nm

40

40

40

BA61.10-P-1002-01C

Self-locking bolt connecting reinforcement brace to front of frame floor

Nm

25

25

25

BA61.10-P-1003-01C

Self-locking bolt connecting rear cross strut to frame floor

Nm

-

-

60

Number

Designation

Model 170

BA61.10-P-1001-01A

Self-locking bolt connecting rear cross strut to frame floor

Nm

60

BA61.10-P-1003-01A

Bolt, front stiffening bridge to frame floor assembly

Nm

20

BA61.10-P-1004-01A

Bolt, rear cross bridge to frame floor assembly

Nm

20

Number

Designation

Model 202

Model 170

Model 208

BF41.10-P-1001-01A

Grease quantity

Centering sleeve of propeller shaft

g

6

6

6

Specifications for Operating Fluids

Sheet

BB00.40-P-0267-00A

BB00.40-P-0267-00A

BB00.40-P-0267-00A

Number

Designation

Order number

BR00.45-Z-1001-06A

Long-life grease

A 000 989 63 51 11