1 | Coolant line |
2 | Screw |
3 | Coolant pipe |
4 | Bolts |
5 | Coolant hose |
7 | Screw |
P20.20-2489-06
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Topical note | Notes on coolant | ||
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | |||
| Remove/install | ||
1 | Drain off coolant | ||
Installation: Only install lower engine compartment paneling after leak test. | |||
2 | Remove upper engine cover | Installation: Only install upper engine cover after the leak test. | |
3 | Remove air filter housing | ||
4 | Remove air intake pipe | ||
5 | Remove air filter housing holder | M81.25 | |
M61 | |||
6 | Remove ATL heat shield | ||
7 | Remove coolant hose (5) | Hose clamp pliers | |
8 | Remove screw/bolt (2) | Screw, coolant line to coolant pipe/cylinder head/crankcase/coolant thermostat/coolant hose | |
9 | Unscrew screw/bolt (7) | Screw, coolant line to coolant pipe/cylinder head/crankcase/coolant thermostat/coolant hose | |
10 | Remove coolant line (1) from coolant pipe (3) | Installation: Replace sealing ring. | |
11 | Remove bolts (4) | Screw/bolt, coolant line to timing case/crankcase | |
Set of flexible head wrenches | |||
12 | Remove the coolant pipe(3) | Installation: Replace sealing ring. | |
13 | Install in the reverse order | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
14 | Perform an engine test run and check engine for proper operation and leaktightness | ||
15 | Install lower engine compartment paneling | ||
16 | Install upper engine cover |
003 589 03 37 00
Hose clamp pliers
001 589 81 09 00
Set of flexible head wrenches
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