Remove/install coolant pump

AR20.10-P-1271FH

Remove/install coolant pump

18.02.2020

Engine

276 in model 204, 207

Modification notes

17.07.2013

Tightening procedure for coolant pump, added

Operation step 6

AR20.10-P-1280-01KH

1

Coolant pump

2

Coolant thermostat

6

Coolant connection

7

Guide pulley

1

Coolant pump

1a

Coolant pump cover

8

Seal

 

Remove/install

1

Remove charge air cooler

Engine 276.8 in model 207

AR09.41-P-6819ELS

2

Drain coolant from coolant pump

ENGINE 276.9

AR20.00-P-1142FH

Topical note

Notes on coolant

AH20.00-N-2080-01A

Engine 276.8

AR20.00-P-1142A

3

Remove coolant thermostat (2)

AR20.10-P-2460FH

4

Remove poly-V belt

Engine 276.8

AR13.20-P-0001ELS

ENGINE 276.9

AR13.20-P-0001FH

 Lock clamping device with a suitable drift.

5

Detach carrier for guide pulley from timing case cover and cylinder crankcase and remove upwards

Engine 276.8 in model 207

 Screw/bolt, guide pulley carrier to timing case cover/cylinder crankcase

*BA13.25-P-1002-01X

6

Detach guide pulley (7) from coolant pump (1)

When installing a new coolant pump (1)

 Screw/bolt, guide pulley to coolant pump

*BA13.25-P-1004-01X

7

Detach coolant connection (6) from coolant pump (1)

 Installation: Replace screw/bolts.

 Bolt, coolant suction nozzle to coolant pump/timing case cover

*BA20.10-P-1003-01AA

8

Remove screw/bolts for coolant pump (1)

Coolant pump tightening procedure

AR20.10-P-1280-01KH

Bolt plan for coolant pump

AR20.10-P-1271-03MMA

 Installation: Replace screw/bolts; observe bolt plan and tightening sequence.

 Screw/bolt, coolant pump to timing case cover/crankcase

*BA20.10-P-1001-01AA

9

Remove coolant pump (1) from timing case cover

10

Remove coolant pump cover (1a) on coolant pump (1)

 Installation: Install new seal (8). Replace coolant pump cover (1a) since the seal for the coolant pump (1) is integrated in the coolant pump cover (1a).

 Bolt, cover to coolant pump

*BA20.10-P-1004-01AA



Clean

11

Clean sealing surfaces on coolant pump (1) and timing case cover

AR01.00-P-0050-01A

Loctite 7200

*BR00.45-Z-1038-04A

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

12

Install in the reverse order

13

Check engine cooling system for leak tightness

Engine 276.8

AR20.00-P-1010ELA

ENGINE 276.9

AR20.00-P-1010FH

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

14

Conduct engine test run and check coolant pump (1) for leaktightness

 Belt tensioning device

Number

Designation

Engine 276

BA13.25-P-1002-01X

Screw/bolt, guide pulley carrier to timing case cover/cylinder crankcase

Nm

35

 Belt tensioning device

Number

Designation

Engine 276

BA13.25-P-1004-01X

Screw/bolt, guide pulley to coolant pump

Nm

35

 Coolant pump, coolant thermostat

Number

Designation

Engine 276

BA20.10-P-1001-01AA

Screw/bolt, coolant pump to timing case cover/crankcase

M6

Stage 1

Nm

5

Stage 2

Nm

10

M8

Stage 1

Nm

10

Stage 2

Nm

20

 Coolant pump, coolant thermostat

Number

Designation

Engine 276

BA20.10-P-1003-01AA

Bolt, coolant suction nozzle to coolant pump/timing case cover

Nm

8

 Coolant pump, coolant thermostat

Number

Designation

Engine 276

BA20.10-P-1004-01AA

Bolt, cover to coolant pump

M616

Stage 1

Nm

4

Stage 2

°

120

Repair materials

Number

Designation

Order number

BR00.45-Z-1038-04A

Loctite 7200

Henkel AG & Co. KGaA
http://www.loctite.de

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09