T09.41-0053-02
1 Air compressor
2 Start/Stop button
3 Boost pressure/charge air temperature sensor electrical connector
4 Charge air manifold
| Remove/install | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
1 | Disconnect battery | ||
2 | Open maintenance flap | - Engine compartment flap at the rear left - Engine compartment flap at rear, - Interior flap above engine. | |
Danger! | Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | |
3 | Remove charge air pipe of charge air manifold (4) | ||
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4 | Remove intake hose and noise damper for air compressor (1) | ||
5 | Remove engine cable set holder | ||
6 | Remove Start/Stop button (2) | ||
7 | Unlock and disconnect boost pressure/charge air temperature sensor electrical connector (3) | ||
8 | Remove charge air manifold (4) from cylinder heads | Remove obstructed coolant pipe if necessary; to do this: close off shutoff valve for heating system and drain off coolant. | |
| Drain/fill in coolant | ||
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| Notes on coolant | All engines | |
Installation: Clean sealing surfaces, replace gaskets. | |||
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9 | Install in the reverse order |
Charge air pipe/charge air cooling
Number | Designation | Engine | ||
BA09.41-N-1001-01H | Clamp, charge air hose to charge air pipe | M5 | Nm | 8 |
M6 | Nm | 10 | ||
BA09.41-N-1002-01H | Bolt, charge air pipe to charge air manifold | Nm | 60 | |
BA09.41-N-1003-01H | Bolt, charge air manifold to cylinder head | Nm | 30 | |
Engine cooling system
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