G03.30-3133-04
1 Ring gear
2 Flywheel
B Outside diameter of ring gear (1) contact surface on
flywheel (2)
| Removing | ||
1 | Remove flywheel (2) | ||
| Disassemble | ||
2 | Center drill ring gear (1), unclip using a chisel and remove from flywheel (2) | ||
3 | Clean ring gear (1) contact surface on flywheel (2) | ||
| Measure | ||
4 | Measure outside diameter of ring gear (1) contact surface on flywheel (2) | If value given in table is not met then flywheel (2) must be resurfaced to the next deviation. | |
5 | Measure inside diameter of contact surface on new ring gear (1) | Calculate overlap between ring gear (1) and flywheel (2): Outside diameter of ring gear (1) contact surface on flywheel (2) minus inside diameter of contact surface on ring gear (1). If calculated measured value is not within permissible overlap then use ring gear (1) of repair stage I if necessary. | |
| Assemble | ||
Danger! | Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | |
6 | Warm up ring gear (1) | Warm up using a heating plate or oven to maximum installation temperature. | |
Temperature measuring device (measuring range -200°C to +1000°C) | |||
Measurement sensor (measuring probe, straight) for temperature measuring instrument | |||
Heating plate | |||
7 | Drive ring gear (1) all the way onto flywheel (2) | with the aid of a suitable punch. | |
8 | Check axial runout of flywheel (2) on ring gear (1) | ||
| Install | ||
9 | Install flywheel (2) |
Test and adjustment values for flywheel
Number | Designation | Engine | |||
BE03.30-N-1001-03K | Flywheel dia. | Outer | mm | 487 | |
for mounting | Standard | mm | 432.490 to 432.645 | ||
Starter ring gear (B) | Deviation 0.5 | mm | 431.990 to 432.145 | ||
Test and adjustment values for starter ring gear, flywheel
Number | Designation | Engine | |||
BE03.30-N-1001-04L | Outside dia. of contact surface for ring gear on flywheel | New | mm | 432.490 to 432.645 | |
Repair stage 1 | mm | 431.990 to 432.145 | |||
BE03.30-N-1002-04L | Inside dia. of ring gear contact surface | New | mm | 432.000 to 432.155 | |
Repair stage 1 | mm | 431.500 to 431.655 | |||
BE03.30-N-1003-04L | Overlap between ring gear and flywheel | mm | 0.335 to 0.645 | ||
BE03.30-N-1005-04L | Starter ring gear | Permissible radial runout at ring gear seat | mm | 0.3 | |
Width | mm | 18.4 to 18.6 | |||
Installation temperature | °C | 200 to 230 | |||
Spec. max. axial runout for flywheel | mm | 0.5 | |||
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