Remove/install oil pan

AR01.45-W-7500NA

Remove/install oil pan

10.12.2019

Engine

934.9, 936.9 in model 967

Modification notes

20.05.2014

Engine oil

ENGINE 934.9 in MODEL 967

BF18.00-N-1001-01Q

20.05.2014

Engine oil

ENGINE 936.9 in MODEL 967

BF18.00-N-1001-01Q

Only for vehicles with code I4B (4x4 wheel configuration)

10

Screw

11

Nut

12

Stabilizer bar

Shown on engine 936.9

1

Filler line

3

Guide tube for oil dipstick

5

Clip

2

Oil pan

4

Engine wiring harness

B605

Engine oil fill level sensor

Shown on engine 936.9

7

Timing case

8

Crankcase

9

Front housing cover

A

Separation point

Shown on oil pan (2) made of plastic

2

Oil pan

6

Seal

B605

Engine oil fill level sensor

 Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut.

AS60.80-Z-0001-01A

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

 Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Topical note

Notes on tilting the cab

AH60.80-N-0003-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-N-5000-01H

Notes on engine oil

AH18.00-N-0101-01HA

 

Remove/install

1

Remove soundproofing

2

Open maintenance flap

3

Unscrew nuts (11) and pull out screws/bolts (10)

Only for vehicles with code I4B (4x4 wheel configuration)

4

Fold down stabilizer bar (12) with the supports

Only for vehicles with code I4B (4x4 wheel configuration)

5

Drain engine oil

AR18.00-W-3035-02H

 Engine oil

*BF18.00-N-1001-01Q

 Drain screw on oil pan

*BA01.45-N-1001-01W

6

Remove filler line (1) from oil pan (2)

 Installation: Check the sealing ring for damage, replace filler line (1) if necessary.

7

Detach guide tube for oil dipstick (3) at oil pan (2)

 Installation: Check the hose clamp and the oil dipstick guide tube (3) for damage; replace if necessary.

 Clamp, guide tube for oil dipstick/oil suction pipe in oil pan

*BA01.45-N-1003-01W

8

Disconnect electrical connection on engine oil fill level sensor (B605)

9

Remove clamp (5) for engine wiring harness (4) on the oil pan (2)

10

Remove oil pan (2)

 Screws/bolts are secured against falling out in the oil pan (2).

 Installation: For an oil pan (2) made out of light alloy the decoupling elements on the screw/bolts should be checked for damage and replaced if necessary.

 Screw/bolt, oil pan to crankcase

*BA01.45-N-1002-01W

11

Remove sealing ring (6)

 Installation: Replace gasket (6).
For a plastic oil pan (2), the seal (6) must be laid exactly in the groove of the oil pan (2).
A full face gasket must be installed for the light alloy oil pan (2).

12

Carefully remove old sealant and clean sealing surfaces on oil pan (2), timing case (7), crankcase (8) and on the front housing cover (9)


Do not damage sealing surfaces.
Otherwise, there may be a loss of oil.

 Installation: Apply new sealant to connecting points (A) for the timing case (7) and front housing cover (9).

Sealant, Loctite 5970, 50 ml

*BR00.45-Z-1013-01A

13

Remove engine oil fill level sensor (B605) on the oil pan (2)

Only when installing a new oil pan (2).

 Installation: Check the sealing ring on engine oil fill level sensor (B605) for damage; replace engine oil fill level sensor (B605) if required.

 Engine oil fill level sensor to oil pan

*BA18.40-N-1002-01N

14

Install in the reverse order

15

Start engine and perform an engine test run

 Allow engine to idle; oil pressure must have built up after approx. 10  s, then run the engine at slightly increased rpms.

16

Turn off engine and check area around oil pan (2) for leaktightness

 Visual inspection.

17

Check engine oil level at display; correct if necessary

 Check engine oil level after waiting at least 5 min. after switching off the engine.

 Oil pan

Number

Designation

Engine 934.9

Engine 936.9

BA01.45-N-1001-01W

Drain screw on oil pan

Plastic

M16x1.5

Nm

35

35

Light alloy

M16x1.5

Nm

35

35

 Oil pan

Number

Designation

Engine 934.9

Engine 936.9

BA01.45-N-1002-01W

Screw/bolt, oil pan to crankcase

Light alloy

M8

Nm

25

25

Plastic

M8

Nm

25

25

 Oil pan

Number

Designation

Engine 934.9

Engine 936.9

BA01.45-N-1003-01W

Clamp, guide tube for oil dipstick/oil suction pipe in oil pan

Nm

3

3

 Oil level/oil pressure sensor

Number

Designation

Engine 934.9

Engine 936.9

BA18.40-N-1002-01N

Engine oil fill level sensor to oil pan

Light alloy

Oil pan

Nm

60

60

Plastic

Oil pan

Nm

25

25

 Engine lubrication

Number

Designation

Engine 934.9 in model 967

Engine 936.9 in model 967

BF18.00-N-1001-01Q

Engine oil

Filling capacity (oil pan with oil filter)

Liter

17,5

26,5

Filling capacity of oil filter

Liter

1,0

1,0

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

1,0

1,0

Oil specification plant filling

-

-

Oil specification service filling

-

-

Sheet

BB00.40-P-0228-51A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0228-61A

BB00.40-P-0228-61A

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant, Loctite 5970, 50 ml

A 003 989 98 20 10