ap0020a0011iw

Maintenance service

Tip ap · temă 00.20 · versiune 0102 · 2010-09-07

Valabil pentru: MODEL 374.502 /523 /551 /554 /557 /584 with BODY 374.860

Nu este disponibil în „ro”; afișat în Engleză.

Încadrare

Grupă funcțională 0 Total › 00 Autovehicul în ansamblu › 00.20 Revizie, sisteme de revizie (FSS, ASSYST) — Seria 374 (modele 502, 523, 551, 554, 557, 584, 860)

EinPAS 10 Service › 10.30 Revizie › 10.30.30 Revizie — Seria 374 (modele 502, 523, 551, 554, 557, 584, 860)

AP00.20-A-0011IW

Maintenance service

29.8.06

MODEL 374.502 /523 /551 /554 /557 /584 with BODY 374.860

AXOR

Telligent ®-maintenance

depending on display

V3 Adjust valve clearance at the 1st, 4th, 7th, 10th etc. general maintenance

Z1 Additional operations at 1st maintenance service

Z Operations in addition to maintenance service

J1 Work relevant to safety once a year

J1 Maintenance work once a year

J2 Maintenance operations every 2 years

Customer: ________________________ Order number: _____________________ License number: ___________

Confirm that work has been completed by signing Fitter: _________________ Date: __________________

Performed

Input condition

not OK

Operation

Position no..

Check by Customer service adviser

Check vehicle for damage to paintwork, corrosion and accident damage

Lateral protection, roof/side spoilers

Seat belts: Check condition and function

Tilt cab:
Take away clearance object in cab!

Telligent ®-maintenance

Work to be performed,

to be ticked off by service advisor

Motor

Check oil quality setting in maintenance system; change if necessary.

Oil and filter change

AP18.00-W-0101B

manual transmission

Z

Oil change
Transmission ZF9S-109

The oil change interval for the
ZF transmission cannot be determined by the Telligent®-maintenance system.

Oil quality: Synthetic oil as per sheet 235.11
of MB Specifications for Operating Fluids

Oil change after 3 years at the latest

Long-distance haulage: every 180,000 Km

Local public transport: every 120,000 Km

Severe operation: every 60,000 Km

AP26.00-W-2601C

Oil change
Transmission G131-9

Check oil quality setting in maintenance system; change if necessary.

AP26.00-W-2601A

Transfer case

Check oil quality setting in maintenance system; change if necessary.

Oil change

AP28.00-W-2801A

Front axle

Check oil quality setting in maintenance system; change if necessary.

Oil change

AP33.00-W-3301A

Rear axles

Check oil quality setting in maintenance system; change if necessary.

Oil change

Rear axle HL 6

AP35.00-W-3501B

Rear axle LR/HD 7

AP35.00-W-3501A

Rear axle through-drive housing:
oil change

Rear axle HD 7

AP35.00-W-3502A

Air filter

Air filter with dust discharge valve:
Drain dust

AP09.10-W-0931A

Replace air filter element

At the latest every three years.

Note installation date!

AP09.10-W-0980C

Coolant

Replace coolant

Observe coolant

composition!

AP20.00-W-2080A

General maintenance job

V3

Check and adjust valve clearance

AP05.30-W-0560B

Fuel prefilter:

Clean filter element

AP47.20-W-0730B

Fuel prefilter with water separator - replace filter element

AP47.20-W-0783A

Replace fuel filter

AP47.20-W-0780B

Lubrication work

Grease gun:
Steering knuckles, brake shafts
(with drum brakes),
propeller shafts,

AP00.20-W-0020A

Tighten screws and nuts:

Observe official torque specifications.

Chassis and body:

Spring bracket on front and rear axle

AP00.20-W-0073C

Bolts and nuts for firm seat

, check. Tighten if necessary

Z1

Chassis and body:
engine mount, shock absorber, pitman arm, steering knuckle arm, drag link, tie rod, propeller shaft flange,
Holder of propeller shaft center support bearing to crossmember,
Front cab mount on frame,
Rear cab mount on frame, frame end crossmember on vehicle with trailer hitch

Once at 1st maintenance service.

AP00.20-W-0071D

Telligent ®-time-based servicing scheme

Maintenance

Function test

J1

Signaling system, indicator lamps

AP54.00-W-5451B

J1

Windscreen wipers, washer system, headlamp cleaning system

AP82.30-W-8252A

Check for leaks and condition
Pay attention to chafing marks and routing!
In the event of fluid loss, determine cause and rectify

J1

All major assemblies:
engine, transmission, power take-off, transfer case, front axle, rear axle,

steering, power steering pump,
cab tilt system

AP00.20-W-0050A

J1

All lines and hoses, sensor cables

AP00.20-W-0051A

J1

All vessels, equipment, shock absorbers, covers, boots, protective caps

AP00.20-W-0052A

J1

Intake manifold between air filter and engine

AP09.00-W-0953A

J1

Cooling and heating system - status test of radiator, lines and hoses

AP20.00-W-2050A

Check and correct fluid level

J1

Engine cooling system
Check and correct corrosion protection/
antifreeze protection

______°C

Correct subject to separate repair order

AP20.00-W-2010A

J1

Batteries

AP54.10-W-5410A

Engine

J1

Inspect poly V-belt for wear and damage

AP13.22-W-1351A

Chassis and body

J1

Replace dust filter for heating/air conditioning

AP83.00-W-8381B

J1

Correct tire inflation pressure, including spare tire

AP40.15-W-4060A

J2

Compressed-air drier - replacing granulate cartridges

AP42.60-W-4381A

J2

Wheel hubs of front axles VL4 - replace grease, inspect tapered roller bearings

If not performed in combination

with other repairs.
See confirmations in maintenance booklet.

AP33.20-W-3350A

J2

Wheel hubs on the trailing axle:
Replace grease, check tapered roller bearings

If not performed in combination

with other repairs.
See confirmations in maintenance booklet.

AP35.50-W-3553A

Bolts and nuts for firm seat

, check. Tighten if necessary

J1

Chassis and body:

Spring brackets on frame, crossmember on spring brackets, crossmember on transmission,
mounting consoles and tensioning straps of fuel tank, stabilizer bar mount on front axle and rear axle (steel spring), stabilizer bar link on rear axle (air spring), trailing arm (6x2, 6x4)

AP00.20-W-0071D

Carry out operations relevant to safety at least once a year, if no legal inspections are planned within a year

J1

Read out brake wear in display

AP42.00-W-4293D

Brake pad wear in %:

Axle A1 Left ______ MW/A 6

Axle A3 Left ______ MW/A 10

Axle A4 Left ______ MW/A 12

Axle A1 Right ______ MW/A 7

Axle A3 Right ______ MW/A 11

Axle A4 Right ______ MW/A 13

MW/A = measured value

(Display)

Note: 0 % = when new

100 % = Lining worn

J1

Automatic load-controlled brake:
Check play and adjustment

Air suspension

AP42.80-W-4263A

Steel suspension

AP42.80-W-4263B

J1

Automatic brake adjuster - checking release travel of wheel brake cylinders

DRUM BRAKE

AP42.10-W-4291A

J1

Checking condition of steering mechanism

AP46.00-W-4650A

J1

Leaf springs/air spring bellows:
visual inspection for damage

AP32.20-W-3255A

J1

Fifth wheel coupling - checking function, play and attachment

AP31.10-W-3150A

J1

Check and correct headlamp setting

AP82.10-W-8260A

Concluding operations on
Telligent ® -maintenance system

Process service data in display

Confirm work performed (reset intervals);

Check oil qualities and SAE classes, change as required.

AP00.20-W-0041A

Process oil qualities using STAR DIAGNOSIS

Check oil quality settings for transfer case and axles; change if necessary.

Final inspection

Visual inspection/road test/test stand

Ensure road safety of vehicle

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