209 589 03 23 00
Cutting templates
Spot weld milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1004-20A | Hot-air gun |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
WE58.40-Z-1001-05A | Two-post lifting platform |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-2500-09
1 Mark separation point with cutting template and separate (area A).
Do not damage C-pillar below.
P63.50-2509-09
2 Expose spot welds and cut out with spot weld milling cutter (areas B, C, D and E).
P63.50-2510-09
3 Expose spot welds and cut out with spot weld milling cutter (areas F, G, H and M).
P63.50-2518-09
4 Expose spot welds and cut out with spot weld milling cutter (areas I, J, K and L).
P63.50-2519-08
5 Mark coarse cut on rear fender and separate (area N).
Dimension X approx. 120 mm, dimension Y approx. 140 mm
Do not damage foam part located below.
6 Remove section from rear fender.
7 Heat rear fender with hot air gun in cross-hatched areas.
8 Cross-hatched areas are foamed and glued.
9 Remove rear fender.
P63.50-2527-09
10 Grind mating surfaces down to bare metal in cross-hatched areas. Grind spot weld flanges down to bare metal on both sides
11 Remove grinding and drilling chips using wet/dry vacuum cleaner.
12 Coat insides of spot weld flanges and gluing surface with zinc dust paint.
P63.50-2528-01
13 Cut rear fender to size in area of upper C-pillar with body saw and crimp inward with sheet metal crimping pliers (arrows).