Basic data |
Customer:_________________________________ | Date:__________________________________ |
Vehicle type:_______________________ | Nr. VIN:________________________________ |
Body Mfr.:___________________________ | PDI Inspector:____________________________ |
Body model:_____________________ | Plant of the body:_____________________ |
Body Nr.:________________________ | Country:__________________________________ |
Resp. Body Mfr.:_____________________ | Km:___________________________________ |
Initial activities at PDI |
ok | nok | na | ||||
M00 | b1 | Chassis Original Configuration | ☐ | ☐ | - | |
M01 | B2 | Failures checking via Stardiagnosis | ☐ | ☐ | - | |
M01 | B3 | Anti-rolling checking - ECAS(IBC) | ☐ | ☐ | ☐ | |
M40 | B4 | ARLA 32 level | ☐ | ☐ | ☐ | |
M40 | B5 | Activation/enabling of Euro 5 | ☐ | ☐ | ☐ | |
M03 | B6 | Battery and main switch | ☐ | ☐ | - | |
M03 | B7 | External lighting (Rear license plate, brake lights, headlights, turn indicator lights) | ☐ | ☐ | - | |
M42 | b8 | Accesses for maintenance and fillings | ☐ | ☐ | - | |
M05 | b9 | Vehicle spare key (If not available for checking, mark as Na | ☐ | ☐ | ☐ | |
M06 | b10 | Adhesive for electrical center/ wiring diagram | ☐ | ☐ | ☐ | |
M06 | B11 | Electrical center / fixing of electric cables KL15and KL30 | ☐ | ☐ | - | |
M06 | B12 | Star connection / OBD | ☐ | ☐ | - | |
b13 | Electronic units | ☐ | ☐ | - | ||
M02 | B14 | Brand logo Mercedes-Benz / Adhesives Euro 5 | ☐ | ☐ | ☐ | |
Evaluations at the driver place |
ok | nok | na | ||||
M07 | C1 | Lights of the instrument cluster | ☐ | ☐ | - | |
M07 | c2 | Instruments of the cluster | ☐ | ☐ | - | |
M14 | c3 | Parking brake | ☐ | ☐ | ☐ | |
M34 | c4 | Static operation of the brakes | ☐ | ☐ | ☐ | |
M13 | c5 | Engine operation | ☐ | ☐ | ☐ | |
M09 | C6 | Verification of the clutch pedal functioning | ☐ | ☐ | - | |
M09 | c7 | Gears engagement / Gearbox lever position / Fixing trim ring in the hood (OF) | ☐ | ☐ | - | |
M10 | c8 | Door brake (Acceleration cut-off with doors open) | ☐ | ☐ | - | |
M11 | c9 | Pneumatic suspension functioning (ECAS system or KNR) | ☐ | ☐ | ☐ | |
c10 | Windshield wipers and washer nozzle | ☐ | ☐ | ☐ | ||
c11 | Horns | ☐ | ☐ | - | ||
c12 | Functioning of buttons, switches and levers of the dashboard | ☐ | ☐ | - | ||
M19 | c13 | Electric harnesses in the area of the pedals | ☐ | ☐ | - | |
c14 | Rigiflex Seat (Fixing) | ☐ | ☐ | ☐ | ||
Underside inspection / ditch |
ok | nok | na | ||||
M13 | e1 | Starter / alternators | ☐ | ☐ | - | |
M14 | e2 | Hydraulic leaks / fluid | ☐ | ☐ | - | |
M14 | e3 | Fuel leaks | ☐ | ☐ | - | |
M14 | e4 | Air leaks | ☐ | ☐ | - | |
M15 | e5 | Gearbox oil level | ☐ | ☐ | - | |
M17 | e6 | Engine oil level | ☐ | ☐ | ☐ | |
M18 | e7 | Hoses and pipings | ☐ | ☐ | - | |
M19 | E8 | Electric harnesses of the batteries | ☐ | ☐ | - | |
M19 | E9 | Electric harnesses in the area of the cross member and engine mounting / gearbox | ☐ | ☐ | - | |
M20 | e10 | Exhaust outlet (exhaust tip) | ☐ | ☐ | ☐ | |
M21 | e11 | Alignment of the front brake hoses and friction in the Tecalon tube of the rear brake (O500) | ☐ | ☐ | ☐ | |
M22 | e12 | Steering cross assembly (intermediate shaft and shaft) | ☐ | ☐ | - | |
M12 | e13 | Interface between lift and chassis | ☐ | ☐ | ☐ | |
M43 | e14 | Pneumatic valves in general | ☐ | ☐ | - | |
M43 | e15 | Driveshaft / driveshaft loops | - | |||
M19 | e16 | Electric harnesses in general | - | |||
M04 | e17 | Mounting / tightening torques for fuel tanks (check installation of counternuts when they are required) | ☐ | |||
M23 | E18 | Repositioning and tightening torque in general (Wheels / driveshaft / | - | |||
Engine compartment |
ok | nok | na | ||||
M26 | G1 | Engine oil level | ☐ | ☐ | - | |
M26 | G2 | Steering box oil level | ☐ | ☐ | - | |
M27 | g3 | Coolant level | ☐ | ☐ | - | |
M27 | g4 | Coolant concentration (Ethylene glycol 50%+ -5% and Havoline XLI 10% of product and 90% of water) | ☐ | ☐ | ☐ | |
M28 | g5 | Clutch fluid level | ☐ | ☐ | ☐ | |
M28 | g6 | Starting lock (engine compartment cover open) | ☐ | ☐ | - | |
M29 | g7 | Air cleaner element / air cleaner duct | ☐ | ☐ | - | |
M30 | g8 | Pulleys / drive belts | ☐ | ☐ | - | |
M18 | g9 | Hoses and pipings | ☐ | ☐ | - | |
M31 | g10 | Fire detectors | ☐ | ☐ | ☐ | |
M32 | g11 | Fan / fan shrouds (Friction and proximity with hoses and electric harnesses / fan shroud alignment) | ☐ | ☐ | - | |
M32 | G12 | Radiators | ☐ | ☐ | - | |
M33 | g13 | Interface chassis / air-conditioning | ☐ | ☐ | ☐ | |
g14 | Mechanical friction in general | ☐ | ☐ | - | ||
M19 | g15 | Electric harnesses in general | ☐ | ☐ | - | |
Brakes and retarder |
ok | nok | na | ||||
M36 | H1 | Retarder functioning | ☐ | ☐ | ☐ | |
Joint |
ok | nok | na | ||||
M36 | i1 | Sensor of the joint / Cleaning of the swivel joint | ☐ | ☐ | ☐ | |
M36 | i2 | Layout of pipings and electric harnesses (up to the towers) | ☐ | ☐ | ☐ | |
M14 | i3 | Fuel leaks / fluids (up to the towers) | ☐ | ☐ | ☐ | |
M14 | i4 | Air leaks (up to the tower) | ☐ | ☐ | ☐ | |
M19 | i5 | Electric harnesses, frictions, fixings, etc (up to the towers) | ☐ | ☐ | ☐ | |
Steering / Suspension / Geometry |
ok | nok | na | ||||
M37 | j1 | Tires | ☐ | ☐ | ☐ | |
M39 | j2 | Geometry measurement / Steering wheel alignment | ☐ | ☐ | ☐ | |
M39 | J3 | Bellows / Pneumatic suspension valves | ☐ | ☐ | ☐ | |
M39 | j4 | Suspension height (Metallic or pneumatic suspension) | ☐ | ☐ | ☐ | |
M19 | j5 | ERA axle (Bleeding) | ☐ | ☐ | ☐ | |
j6 | ERA axle (Parameterization of the point 0 / Geometry) | ☐ | ☐ | ☐ | ||
j7 | Tightening torque of the steering wheel / fixing | ☐ | ☐ | - | ||
Activations / Additional checks |
ok | nok | na | ||||
M41 | k1 | Checking / ESP activation | ☐ | ☐ | ☐ | |
Dynamic Check List |
ok | nok | na | ||||
L1 | Engine oil pressure sensor (LO / OF) | ☐ | ☐ | ☐ | ||
L2 | Alternator electric harness in friction against the side member (LO) | ☐ | ☐ | ☐ | ||
L3 | Fixing bolt of the front shock absorbers, bottom / top (LO Volare) | ☐ | ☐ | ☐ | ||
L4 | Checking of tightening torque of the spring U-bolt (OF) | ☐ | ☐ | ☐ | ||
L5 | Checking of tightening torque of the driveshaft cross (Alls) | ☐ | ☐ | ☐ | ||
L6 | Check the coolant level and complete maximum level (Atron reservoir) | ☐ | ☐ | ☐ | ||
L7 | Check of the LED in the battery main switch | ☐ | ☐ | ☐ | ||
L8 | ☐ | ☐ | ☐ | |||
L9 | ☐ | ☐ | ☐ | |||
L10 | ☐ | ☐ | ☐ | |||
L11 | ☐ | ☐ | ☐ | |||
L12 | ☐ | ☐ | - | |||
L13 | ☐ | ☐ | ☐ | |||
L14 | ☐ | ☐ | ☐ | |||
L15 | ☐ | ☐ | ☐ | |||
L16 | ☐ | ☐ | ☐ | |||
Tires / Batteries |
Tire brand | Batteries brand | Battery versions | Date / Sequential Nr. of the Batteries |
☐ Bridgestone | ☐ Heliar | ☐12V - 100Ah | _______________________ |
☐ Continental | ☐ Moura | ☐12V - 135Ah | _______________________ |
☐ Goodyear | ☐12V - 170Ah | _______________________ | |
☐ Michellin | ☐12V - 220Ah | _______________________ | |
☐ Pirelli | |||
☐ Others_________ | ☐ Others________ | ☐ Others_______ | |
Failures descriptions and observations |
Wheelbase [mm] | |||||
Item 01 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. |
Malfunction / observations: | DD: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |
Correction: | Revision: | ||||
Body total length [mm] | |||||
Item 02 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. |
Malfunction / observations: | DD: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |
Correction: | Revision: | ||||
Item 03 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 04 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 05 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 06 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 07 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 08 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 09 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 10 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 11 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 12 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 13 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 14 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 15 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 16 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 17 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 18 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 19 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 20 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 21 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 22 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 23 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 24 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 25 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 26 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 27 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 28 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 29 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Item 30 | Component: | CODE: | ☐Failure | ☐ Corrected | ☐ Resp. Body Mfr. | |
Malfunction / observations: | ☐ Record | ☐ Not corrected | ☐ Resp. MB Bras | |||
Correction: | Revision: | |||||
Product Release |
Release Date | Responsible Name | Rework | Responsible signature | ||
☐ Yes | ☐ No | ||||
VIN Number Recordings |
OK | NOK | ||
M44 | Recordings (Chassis and identification plate) | ☐ | ☐ |
VIN decal: | Chassis: | Identification plate: | |
M - These are items with inspection procedure available on PDI manual.