Paintwork, bonding area for roof

AR98.00-P-0905MCC

Paintwork, bonding area for roof

18.04.2019

Model

451.3

MODEL 451.3## ## up to 797688

1

Roof bonding area

2

Body flange

MODEL 451.3## ## as of 797689

1

Roof bonding area

2

Body flange

Topical note

Notes on force drying of vehicle paints

AH98.00-P-9408-03A

General information on MB materials

AH98.00-P-9409-03A

Notes on repair paintwork in bonding area of windows and components

AH98.00-P-9408-07MCC

Paint

1

Cover opening in roof as shown

2

Cover outer area and remaining components

 On vehicles with preceding body repairs, the cover area must be adapted to the repair process.

3

Remove adhesive residue

4

Grind off body flange (2) and roof bonding area (1)

 Residual coating thickness approx. 20 μm.
In the roof bonding area (1), the entire paintwork structure up to the electrophoretic immersion paint must be ground off. Grinding all the way down to the sheet steel is acceptable.

5

Completely clean painting area

 The paint manufacturer's specifications must be complied with in full.

6

Degrease painting area

 The paint manufacturer's specifications must be complied with in full.

7

Apply EP primer filler

 Apply to the entire area to be painted. Only use approved materials. The paint manufacturer's specifications must be complied with in full.

8

Fabricate template and transfer profile of roof bonding area (1) in the area of the C-pillar to the body

Model 451.3## ## up to 797688

AR98.00-P-0905-01MCC


Use suitable pen.
Otherwise the paint can be damaged.

 Print out template. Use the template for the left and right rear roof area.

9

Cover roof bonding surface (1)

Model 451.3## ## as of 797689

AR98.00-P-0905-02MCE

Model 451.3## ## up to 797688

AR98.00-P-0905-02MCC


Use a suitable pen to draw the roof bonding surface (1).
Otherwise the paint can be damaged.

 If necessary, remove any protruding markings. Only use materials approved by the paint manufacturers.

Tesa 7140 adhesive tape (12 mm)

*BR00.45-Z-1134-02A

10

Apply base coat and clear varnish of selected paint system

 The paint manufacturer's specifications must be complied with in full.

11

Perform over drying

 The paint manufacturer's specifications must be complied with in full.

12

Remove masking and bonding material

Repair materials

Number

Designation

Order number

BR00.45-Z-1134-02A

Tesa 7140 adhesive tape (12 mm)

A 009 989 10 85