ar8810s1000e

Remove/install front fenders

Typ ar · temat 88.10 · wersja 0500 · 2020-03-19

Dotyczy: Model 447, 448

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 88 Części dobudowane, klapy zewnętrzne › 88.10 Błotnik — Seria 447 · Seria 448

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.37 Błotnik › 35.37.30 Błotnik przedni — Seria 447 · Seria 448

AR88.10-S-1000E

Remove/install front fenders

04.03.2020

Model

447, 448

Modification notes

27.02.2020

Method extended

Operation step 26

27.02.2020

Repair materials reference BR00.45-Z-1001-05A added

Operation step 34

27.02.2020

Repair materials reference BR00.45-Z-1025-04A added

Operation step 48

Remove/install front fenders

S88.10-4519-09

1

Seal

3

Cover

4

Screw

2

Retaining clips

Remove/install front fenders

S88.10-4528-09

5

Service flap

7

Fender

10

Nut

6

Bolts

9

Fender liner

15

Spacer

Remove/install front fenders

S88.10-4520-09

7

Fender

9

Fender liner

11

Bolts

8

Retaining clips

10

Nut

12

Screw

Remove/install front fenders

S88.10-4529-09

7

Fender

14

Screw

16

Damping material

13

Frame seal

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

Topical note

General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment

AH00.00-Z-0300-01A

Remove

1

Open hood.

2

Mask off areas of the front door and bumper that are immediately adjacent to the left and right fender (7) with tape.

3

Remove left and right additional turn signal lamp.


Model 447.6/7, 448.7

AR82.25-S-4726E

4

Remove left and right underfloor paneling.


Model 447 with engine 651
with code MX0 (BlueEFFICIENCY package)
Model 447 with engine 654.9

AR61.30-S-1001E

5

Remove splash guard.

When removing left fender (7).

Model 447
with code H12 (Auxiliary hot-water heater)
except code MX0 (BlueEFFICIENCY package)
except code VQ1 (AVANTGARDE)
Model 447
with code HZ1 (Auxiliary heater (warm air))
except code MX0 (BlueEFFICIENCY package)
except code VQ1 (AVANTGARDE)
Model 447
with code MA6 (Emissions category Euro 6b N1 GR.III/N2)
except code MX0 (BlueEFFICIENCY package)
except code VQ1 (AVANTGARDE)
Model 447
with code MB6 (Low-emission vehicle, Euro 6 Gr. 1)
except code MX0 (BlueEFFICIENCY package)
except code VQ1 (AVANTGARDE)

AR61.30-S-0015E

6

Remove mounting rail of the front left and right longitudinal member panel.


Model 447.8, 448.8

AR88.80-S-6005CH

7

Open service flap (5) on the fender liner (9).

8

Remove spacer (15).

If installed.

9

Remove screws (6).

10

Remove retaining clips (8).

11

Release fender liner (9) until the screws (11) are accessible.

To do so, remove nuts (10).

12

Remove underbody protection in the area of the screws (11).

13

Remove screws (11).

14

Remove trim element from the triangular window.


Model 447.8
with code VQ1 (AVANTGARDE)
Model 448.8

AR88.85-S-9742E

15

Unscrew screw (14).

To do this, lift the sealing frame (13) of the triangular window as shown.

16

Remove seal (1) in the area of the cover (3).

17

Remove cover (3).

For this purpose, remove retaining clips (2).

18

Remove screws/bolts (4).

19

Open front door.

20

Remove screws (12).

21

Remove fender (7).

22

Remove damping (16).

If installed.

Check

23

Check retaining clips (2, 8) for damage.

If damage is present:

replace affected retaining clips (2, 8).

Install

24

Attach respective model badge to the fender (7).

When replacing fender (7).

AR88.10-S-1001E

25

Position fender (7) on vehicle.


Carefully position fender (7) on vehicle.
Otherwise, paint damage to the front door, fender (7), and front bumper may occur.

26

Insert damping (16) between the A-pillar and fender (7).

If installed.

Check

27

Check design of the screws (4).

As a result of replacement part-related changes, screws (4) may be designed differently depending on the vehicle.
Screws (4) must be designed as round Allen head bolts as shown.

If screws (4) are not designed as round Allen head bolts,

Replace screws/bolts (4).

28

Slightly tighten screws (4, 6, 11, 12, 14) by hand.

29

Align fender (7).

Gap dimensions

*BE60.00-N-1002-01J

30

Tighten screws (4, 6, 11, 12).

Topical note

General notes on touch-up applicators and paint spray cans

AH98.00-P-9409-06A

If paint damage is present on the screws (4, 12),

Touch up paint damage with suitable touch-up paint pen.

31

Close front door.

32

Install spacer (15).

If installed.

33

Close service flap (5).

34

Apply underbody protection in area of the screws (11).

AR97.20-S-0500-03E

Topical note

Instructions for processing permanent underbody protection

AH97.20-P-9409-01A

Underfloor protection 800 ml

*BR00.45-Z-1001-05A

35

Position fender liner (9) in the wheel arch.

36

Attach nuts (10).

37

Install retaining clips (8).

38

Install mounting rail of the front left and right longitudinal member panel.


Model 447.8, 448.8

AR88.80-S-6005CH

39

Install splash guard.

When installing left fender (7).

Model 447
with code H12 (Auxiliary hot-water heater)
except code MX0 (BlueEFFICIENCY package)
except code VQ1 (AVANTGARDE)
Model 447
with code HZ1 (Auxiliary heater (warm air))
except code MX0 (BlueEFFICIENCY package)
except code VQ1 (AVANTGARDE)
Model 447
with code MA6 (Emissions category Euro 6b N1 GR.III/N2)
except code MX0 (BlueEFFICIENCY package)
except code VQ1 (AVANTGARDE)
Model 447
with code MB6 (Low-emission vehicle, Euro 6 Gr. 1)
except code MX0 (BlueEFFICIENCY package)
except code VQ1 (AVANTGARDE)

AR61.30-S-0015E

40

Install left and right underfloor paneling.


Model 447 with engine 651
with code MX0 (BlueEFFICIENCY package)
Model 447 with engine 654.9

AR61.30-S-1001E

41

Position cover (3) and install retaining clips (2).

42

Attach seal (1).

43

Close hood.

44

Screw in screw (14).

To do this, lift the sealing frame (13) of the triangular window as shown.

45

Position sealing frame (13) on the triangular window.

Ensure sealing frame (13) is seated correctly.

46

Install trim element on the triangular window.


Model 447.8
with code VQ1 (AVANTGARDE)
Model 448.8

AR88.85-S-9742E

47

Install left and right additional turn signal lamp.


Model 447.6/7, 448.7

AR82.25-S-4726E

Clean

48

Remove attached tape from the front door and front bumper and clean repair area.

Cleaner

*BR00.45-Z-1025-04A

Gap dimensions

Number

Designation

Model 447, 448 except code W64, W65, W68

Model 447, 448 with code W64, W65, W68

BE60.00-N-1002-01J

Gap dimensions

Fender to headlamp

Dimension "BA"

mm

2 (1)

2 (1)

Fender to bumper

Dimension "BB"

mm

0,3 (0,25)

0,3 (0,25)

Fender to A-pillar

Dimension "BC"

mm

2,6 (1)

2,6 (1)

Fender to front door

Dimension "BD"

mm

4,5 (0,8)

4,5 (0,8)

Fender to longitudinal member

Dimension "BE"

mm

4,5 (1,2)

4,5 (1,2)

For picture, see

AR60.00-S-0700-01E

AR60.00-S-0700-01E

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-05A

Underfloor protection 800 ml

A 001 986 46 10

BR00.45-Z-1025-04A

Cleaner

A 005 989 19 71

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