Danger | Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant. | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained. | |
Danger | Risk of fire due to ignition of R1234yf refrigerant on hot components. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion due to formation of ignitable refrigerant/air mixtures | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | |
Topical note | Procedure for a damaged or leaky air conditioning system | ||
Topical note | Protect air conditioning circuit and components from moisture when carrying out repair work | ||
Notes on handling refrigerant R134a | |||
Notes on handling refrigerant R1234yf | |||
Draining | |||
1 | Connect air conditioning service unit and drain A/C |
| |
Model 453 with engine 281 | |||
| Measure | ||
2 | Determine quantity of refrigerant loss and compare extracted refrigerant quantity to the required refrigerant filling capacity | Model 453 with engine 281 | |
Model 453 with engine 281 | |||
| Check | ||
3 | Check air conditioning system for leakage |
| |
Model 453 with engine 281 | |||
Filling | |||
4 | Install new desiccant cartridge | ||
5 | Evacuate and fill air conditioning system |
| |
Model 453 with engine 281 | |||
Add evacuated quantity of refrigerant oil to the refrigerant circuit again when filling the air conditioning (new compressor oil). | |||
If air conditioning system components were replaced. | |||
| |||
Correct refrigerant oil quantity in air conditioning system after replacing components. | |||
Additional oil filling quantity when replacing condenser | |||
Additional oil filling quantity when replacing evaporator | |||
Additional oil filling quantity when replacing intake line | |||
Additional oil filling quantity when replacing pressure line | |||
Additional oil filling quantity after replacement of desiccant cartridge | |||
Additional oil filling quantity after replacement of refrigerant compressor |
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