Remove/install condenser

AR83.30-D-6540F

Remove/install condenser

15.9.15

Model

909

with code HH9 (Air conditioner, automatic heater control)

Shown on vehicle with code MS9(Engine version EURO 4)

1

Condenser

2

Refrigerant line

3

Refrigerant line

4

Lower bracket

5

Additional fan

6

Upper holder

 Danger !

Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant.

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained.

AS83.00-Z-0001-01A



Procedure for a damaged or leaky air conditioning system

AH83.30-N-0004-01A



Protect air conditioning circuit and components from moisture when carrying out repair work

AH83.30-N-0005-01A



Notes on handling refrigerant R134a

AH83.30-N-0003-01A

 

Remove/install

1

Remove fluid reservoir

AR83.30-D-6520F

 Installation: Replace the fluid reservoir.

2

Remove front bumper

Model 909
with code HH9 (Air conditioner, automatic heater control)
with code MS9 (Engine version Euro 4)

AR88.20-D-2000F

3

Detach refrigerant lines (2, 3) at condenser (1)



Compressor oils (specification 362.0)

BB00.40-P-0362-00A

 Installation: Install new seals.
Coat sealing rings with compressor oil.

 Refrigerant line, refrigerant compressor/condenser to condenser

*BA83.30-N-1001-02A

 Refrigerant line, condenser/fluid reservoir to condenser

*BA83.30-N-1003-02A

4

Seal openings of refrigerant lines (2, 3) and condenser (1) using suitable stop plugs

 Record plug

*129589009100

5

Remove lock crossmember

AR88.00-D-2302F

6.1

Remove additional fan (5) together with upper bracket (6)

Model 909
with code HH9 (Air conditioner, automatic heater control)
with code MS9 (Engine version Euro 4)

AR83.30-D-5610R

6.2

Remove additional fan (5) together with lower bracket (4)

Model 909
with code HH9 (Air conditioner, automatic heater control)
with code MP5 (Engine version Euro 5)

AR83.30-D-5610R

7

Detach lower bracket (4)

Model 909
with code HH9 (Air conditioner, automatic heater control)
with code MS9 (Engine version Euro 4)

8.1

Detach condenser (1) from radiator

Model 909
with code HH9 (Air conditioner, automatic heater control)
with code MS9 (Engine version Euro 4)

8.2

Detach condenser (1) from charge air cooler

Model 909
with code HH9 (Air conditioner, automatic heater control)
with code MP5 (Engine version Euro 5)

9

Install in the reverse order

 Refrigerant lines

Number

Designation

Model 909
with code HH9 (Air conditioner, automatic heater control)

BA83.30-N-1001-02A

Refrigerant line, refrigerant compressor/condenser to condenser

Nm

33

 Refrigerant lines

Number

Designation

Model 909
with code HH9 (Air conditioner, automatic heater control)

BA83.30-N-1003-02A

Refrigerant line, condenser/fluid reservoir to condenser

Nm

17