Removing and installing lock cross member

AR88.00-D-2302F

Removing and installing lock cross member

30.05.2018

Model

909

Shown on model 909 up to 28.02.2018 with code MP5 (engine version Euro 5) and with code HH9 (semiautomatically controlled air conditioning, TEMPMATIC)

1

Front cross brace

6

Bolts

7

Bolts

8

Bolts

9

Bracket

10

Coolant expansion reservoir

Shown on vehicle with code MS9(Engine version EURO 4)

1

Front cross brace

2

Heat shield

3

Retaining clamp

4

Rubber element

5

Hood release cable

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 

Remove/install

1.1

Remove radiator grille.

Model 909 up to 2/28/18

AR88.00-D-2115FC

1.2

Remove front bumper.

Model 909 as of 3/1/18

AR88.20-D-2000F

2

Remove lamp units.

AR82.10-D-4730F

3

Remove screw/bolts (6).

Model 909
with code HH9 (Air conditioner, automatic heater control)
with code MP5 (Engine version Euro 5)

4

Remove screws (7, 8) and remove bracket (9) together with the coolant expansion reservoir (10) from the lock crossmember (1).

Model 909
with code MP5 (Engine version Euro 5)

5

Remove heat shield (2).

6

Remove retaining clamps (3).

7

Remove rubber elements (4).

8

Remove screws of the lock crossmember (1).

 Bolt, lock crossmember to body

*BA88.00-N-1001-01B

9

Unhook hood release cable (5) and remove lock crossmember (1).

 Helper required.

10

Remove hood lock lower half from the lock crossmember (1).

If the lock crossmember is replaced (1).

AR88.40-D-3200F

11

Install in the reverse order.

 Lock crossmember

Number

Designation

Model 909

BA88.00-N-1001-01B

Bolt, lock crossmember to body

Nm

14