Remove/install xenon bulb ignition module

AR82.10-P-4633QA

Remove/install xenon bulb ignition module

20.11.2019

Model

209 as of 5/17/05

with code 614 (Bi-xenon headlamps)

Model

209 as of 5/17/05

with code 615 (Bi-xenon headlamps with active light function)

Shown with code 615 Bi-xenon headlamp unit with integrated active light function

1

Housing cover (low beam)

E1e2

Left low beam

E2e2

Right low beam

3

Electrical connector

E1n2

Xenon headlamp ignition module

E2n2

Xenon headlamp ignition module

E1

Left front lamp unit

E2

Right front lamp unit

 

Remove/install

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

 Danger

Risk of explosion/risk of fire caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury caused by UV light, hot components on xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning caused by inhalation of mercury vapors and by swallowing of/skin contact with toxic salts and mercury compounds.

Do not touch parts conducting high voltage. Persons with active electronic implants (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the danger zone. Ensure sufficient ventilation in the working area.

AS82.10-Z-0001-01A

1

Switch off the ignition and remove the transmitter key from the EIS control unit

2

Open engine hood and secure against falling down

AR88.40-P-1000Q

3

Remove air pump

Vehicles with code P98 (Black Series) when removing the left xenon headlamp ignition module (E1n2)

4

Turn housing cover (low beam) (1) on left/right front lamp unit (E1/E2) to left and remove

 Installation: Ensure that the housing cover (low beam) (1) is seated correctly.

5

Disconnect electrical coupling (3) from xenon headlamp ignition module (E1n2/E2n2)

6

Turn xenon headlamp ignition module (E1n2/E2n2) to left and pull out carefully with left/right low beam (E1e2/E2e2)

 Installation:
Do not touch the glass of the bulbs with your bare fingers. Use a grease-free, soft cloth and ensure correct installation position.
Otherwise the resulting deposits may reduce the light output of the reflector.

 The left xenon headlamp ignition module (E1n2) with left low beam (E1e2) and the right xenon headlamp ignition module (E2n2) with right low beam (E2e2) are one part each and can only be replaced together.

7

Install in the reverse order

8

Perform function test