Adjust sliding door

AR72.16-D-1023FA

Adjust sliding door

3.11.15

Model

909

Modification notes

4.5.15

"Check whether bolts (4) are seated tightly" added

Operation step 2

4.5.15

"Remove guide wedge (9) and locking hook (13)" added

Step 3

4.5.15

"Install guide wedges (9) and adjust" added

Operation step 5

AR72.16-D-1023-02F

4.5.15

"Install locking hook (13)" added

Operation step 6

26.10.15

Tightening torque for adjustment screw of lower and upper sliding carriage inserted added

Operation step 3, 4

AR72.16-D-1023-02F

27.10.15

Installation position of upper spacers changed

Operation step 1

AR72.16-D-1023-03F

27.10.15

Dimensions for bonding spacers to B-pillar changed

Operation step 1, 2

AR72.16-D-1023-03F

3.11.15

Tightening torque for locking hood added

Operation step 6

4

Screw

A

Ridge pattern

9

Guide wedge

B

Gap dimension

13

Lock hook

C

Gap dimension

 Danger !

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A



Check

1

Check gap dimensions (B, C) and ridge pattern (A) on sliding door all the way around

 For optical reasons, a slightly wedge-shaped door gap at the top and bottom is preferable to a ridge offset.

Door gap all around

*BE72.16-N-1001-01A

2

Check whether bolts (4) are seated tightly

 Bolt, slider to B-pillar

*BA72.16-N-1010-01A

Adjust

3

Remove guide wedge (9) and locking hook (13)

4

Adjust gap dimensions (B, C) and ridge pattern (A)

AR72.16-D-1023-01F

 Bolt, lock striker to C-pillar

*BA72.16-N-1017-01A

Door gap all around

*BE72.16-N-1001-01A

 Bolt, center carriage to sliding door

*BA72.16-N-1011-01A

 Bolt, upper carriage to sliding door

*BA72.16-N-1005-01A

 Bolt, lower carriage to sliding door

*BA72.16-N-1004-01A

5

Adjust flatness, installation depth, guide wedge (9) and end stop of sliding door

AR72.16-D-1023-02F

 To avoid wind noises the installation depth in the area of B-pillar should be flush to 1 mm recessed and in the area of the C-pillar flush to 1 mm extending.

 Adjustment screw for lower/upper carriage

*BA72.16-N-1022-01A

 Bolt, guide wedge to sliding door

*BA72.16-N-1003-01A

 Bolt, sliding door stop on sliding door

*BA72.16-N-1009-01A

 Bolt, lock striker to C-pillar

*BA72.16-N-1017-01A

6

Install locking hook (13)

 Center locking hook (13) in relation to mounting hole in B-pillar.

 Bolt, locking hook to sliding door

*BA72.16-N-1023-01A

7

Install spacer for sliding door

If not installed.

AR72.16-D-1023-03F

8

Check sliding door for easy motion

If necessary



Repeat operation steps two to seven.

Test values for sliding doors

Number

Designation

Model 909

BE72.16-N-1001-01A

Door gap all around

mm

7 (1)

 Sliding doors

Number

Designation

Model 909

BA72.16-N-1003-01A

Bolt, guide wedge to sliding door

Nm

10

 Sliding doors

Number

Designation

Model 909

BA72.16-N-1004-01A

Bolt, lower carriage to sliding door

Nm

25

 Sliding doors

Number

Designation

Model 909

BA72.16-N-1005-01A

Bolt, upper carriage to sliding door

Nm

25

 Sliding doors

Number

Designation

Model 909

BA72.16-N-1009-01A

Bolt, sliding door stop on sliding door

8.8

Nm

10

10.9

Nm

-

 Sliding doors

Number

Designation

Model 909

BA72.16-N-1010-01A

Bolt, slider to B-pillar

Nm

10

 Sliding doors

Number

Designation

Model 909

BA72.16-N-1011-01A

Bolt, center carriage to sliding door

Hexagon socket

Nm

45

Torx

Nm

60

 Sliding doors

Number

Designation

Model 909

BA72.16-N-1017-01A

Bolt, lock striker to C-pillar

Nm

25

 Sliding doors

Number

Designation

Model 909

BA72.16-N-1022-01A

Adjustment screw for lower/upper carriage

Lower

Nm

10

Upper

Nm

12

 Sliding doors

Number

Designation

Model 909

BA72.16-N-1023-01A

Bolt, locking hook to sliding door

Nm

10