Remove/install upper hinge of rear door · ar7212p2662mfa · Mercedes-Benz WIS

AR72.12-P-2662MFA

Remove/install upper hinge of rear door

30.03.2020

Model

118.3/6, 177, 247

Modification notes

25.06.2019	Rear door to side wall	Model 247.0	BE60.00-P-1011-01MA
25.09.2019	Adjust rear door in the event of a problem.	Operation step 11.
24.03.2020	Screw/bolt, hinge to rear door		BA72.12-P-1001-01T

Shown on model 177.0 on left side of vehicle

1.1	Hinge leaf
2	Screw

P72.12-3226-05

Shown on model 177.0 on left side of vehicle

1.2	Hinge support
3	Nuts

P72.12-3227-06

 Warning	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
Topical note	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Remove
1	Move left and/or right front seat to foremost position.
2	Remove upper B-pillar trim.		AR68.30-P-4705MFA
3	Mark the installation position for the hinge wing (1.1) and hinge support (1.2).	 The upper hinge consists of the hinge wing (1.1) and hinge support (1.2).
4	Support rear door using suitable means and fix in place.	 Support rear door and fix in place. Rear door will otherwise be damaged.
5	Remove screw (2).
6	Remove nuts (3) and remove hinge leaf (1.1) with hinge support (1.2).
	Install
7	Clean contact surfaces in area of hinge supports.	Cleaner	*BR00.45-Z-1025-04A
8	Align the hinge wing (1.1) using the previously applied markings on the rear door and gently tighten the screw (2) by hand.
9	Align hinge support (1.2) using the markings made previously and tighten nuts (3) slightly by hand.	 Helper required.
10	Close and open rear door.	 Installation position of rear door can subsequently change due to the opening and closing.
	Check
11	Check gap dimensions on the rear door.	Model 118.3/6	AR60.00-P-0700-01MFC
		Model 177, 247	AR60.00-P-0700-01MFA
		Model 118.3/6Front door to rear door	*BE60.00-P-1010-01NA
		Model 118.3/6Longitudinal member panel to front door/rear door	*BE60.00-P-1024-01NA
		Model 118.3/6Front door to fender	*BE60.00-P-1009-01NA
		Model 247Rear door to side wall	*BE60.00-P-1011-01MA
		Model 247Longitudinal member panel to front door/rear door	*BE60.00-P-1025-01MA
		Model 247Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01MA
		Model 247Front door to rear door	*BE60.00-P-1009-01MA
		Model 177Longitudinal member panel to fender/front door/rear door	*BE60.00-P-1025-01JA
		Model 177Rear door to side wall	*BE60.00-P-1011-01JA
		Model 177Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01JA
		Model 177Front door to rear door	*BE60.00-P-1009-01JA
		 Feeler gauge	*129589032100
		If there are problems,
		
		Adjust rear door.
		Model 118.3/6	AR72.12-P-0650MFC
		Model 177, 247	AR72.12-P-0650MFA
12	Tighten the screw (2) and nuts (3).	 Model 118.3/6Nut, hinge to B-pillar	*BA72.12-P-1002-01R
		 Model 118.3/6Screw/bolt, hinge to rear door	*BA72.12-P-1001-01R
		 Model 177, 247Nut, hinge to body	*BA72.12-P-1002-01T
		 Model 177, 247Screw/bolt, hinge to rear door	*BA72.12-P-1001-01T
	Install
13	Repair paint damage at respective bolt heads.		AR98.00-P-0150CW
14	Protect the rear door and B-pillar in the area of the hinge wing (1.1) and hinge support (1.2) against corrosion.		AR97.20-P-1500MFA
15	Install upper B-pillar trim.		AR68.30-P-4705MFA

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1009-01JA	Front door to rear door	Dimension "I"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1009-01MA	Front door to rear door	Dimension "I"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.7
BE60.00-P-1009-01MA	Front door to rear door	Dimension "I"	mm	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1009-01NA	Front door to fender	Dimension "G"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1010-01JA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (1)	4 (1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1010-01MA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (1)	4 (1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.7
BE60.00-P-1010-01MA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (1)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1010-01NA	Front door to rear door	Dimension "H"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1011-01JA	Rear door to side wall	Dimension "K"	mm	3 (+0,5)	3 (+0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1011-01MA	Rear door to side wall	Dimension "K"	mm	3,5 (+0,5)	3,5 (+0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.7
BE60.00-P-1011-01MA	Rear door to side wall	Dimension "K"	mm	3 (+0,5)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1024-01NA	Longitudinal member panel to front door/rear door	Dimension "V"	mm	5 (1)	5 (1)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1025-01JA	Longitudinal member panel to fender/front door/rear door	Dimension "Y"	mm	5 (1)	5 (1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1025-01MA	Longitudinal member panel to front door/rear door	Dimension "Y"	mm	5,0 (1)	-
		For picture, see		AR60.00-P-0700-01MFA	-

Gap dimensions

Number	Designation			Model 247.7
BE60.00-P-1025-01MA	Longitudinal member panel to front door/rear door	Dimension "Y"	mm	-
		For picture, see		-

 Rear door

Number	Designation		Model 118
BA72.12-P-1001-01R	Screw/bolt, hinge to rear door	Nm	34

 Rear door

Number	Designation			Model 177, 243, 247
BA72.12-P-1001-01T	Screw/bolt, hinge to rear door	Initial tightening torque (hold period 2 s)	Nm	50
		Follow-up tightening torque	Nm	50

 Rear door

Number	Designation		Model 118
BA72.12-P-1002-01R	Nut, hinge to B-pillar	Nm	32

 Rear door

Number	Designation		Model 177, 243, 247
BA72.12-P-1002-01T	Nut, hinge to body	Nm	32

129 589 03 21 00

Feeler gauge

Repair materials

Number	Designation	Order number
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71

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