Remove/install rear door · ar7212p0600mfa · Mercedes-Benz WIS

AR72.12-P-0600MFA

Remove/install rear door

22.07.2019

Model

118, 177, 247

Modification notes

25.06.2019

Fondtür zu Seitenwand

Typ 247.0

BE60.00-P-1011-01MA

P72.12-3242-09

Shown on model 177.0

1	Rear door	5	Hinge support
2	Door holder	6	Grub screw
3	Hinge support	7	Electrical connector
4	Grub screw	8	Screw

 Warning	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
 	Remove/install
1	Open side window of rear door (1).
2	Detach ground line of on-board electrical system battery.		AR54.10-P-0003MFA
3	Release and disconnect electrical connector(7).
4	Unscrew grub screws (4, 6) of hinge supports (3, 5) by three turns.	 Installation: Wet thread of grub screws (4, 6) with Loctite.
		Loctite 243	*BR00.45-Z-1066-01A
		 Model 177, 247Grub screw locking clip	*BA72.12-P-1004-01T
		 Model 177, 247Grub screw to door hinge shaft	*BA72.12-P-1003-01T
		 Model 118Screw/bolt, hinge to rear door	*BA72.12-P-1001-01R
		 Model 118Grub screw for hinge separation	*BA72.12-P-1003-01R
5	Remove screw (8) of the door holder (2).	 Model 118Bolt, door holder on body	*BA72.12-P-1007-01R
		 Model 177, 247Bolt, door holder on body	*BA72.12-P-1006-01T
6	Remove rear door (1) from hinge supports (3, 5) and set down on suitable base.	 Carefully remove rear door (1) and insert. If the rear door (1) comes into contact, the paint can be damaged.
		 Helper required.
7	Install in the reverse order.
	Concluding tasks
8	Check gap dimensions at rear door (1), adjust rear door (1) if necessary.	Model 177 Model 247	AR60.00-P-0700-01MFA
		Model 118	AR60.00-P-0700-01MFC
		Model 177Longitudinal member panel to fender/front door/rear door	*BE60.00-P-1025-01JA
		Model 177Rear door to side wall	*BE60.00-P-1011-01JA
		Model 177Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01JA
		Model 177Front door to rear door	*BE60.00-P-1009-01JA
		Model 247.0/6Longitudinal member panel to front door/rear door	*BE60.00-P-1025-01MA
		Model 247.0/6Rear door to side wall	*BE60.00-P-1011-01MA
		Model 247.0/6Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01MA
		Model 247.0/6Front door to rear door	*BE60.00-P-1009-01MA
		Model 118.3 Model 118.6Front door to rear door	*BE60.00-P-1010-01NA
		Model 118.3 Model 118.6Rear door to side wall	*BE60.00-P-1011-01NA
		Model 118.3 Model 118.6Longitudinal member panel to front door/rear door	*BE60.00-P-1024-01NA
		 Feeler gauge	*129589032100
9	Repair paint damage at respective bolt heads.	Overview of MB materials and how they are processed Model 118, 177, 247.0/6	AR98.00-P-0150CW
10	Protect rear door (1) in area of hinge against corrosion.	Cavity preservation following repair work	AR97.20-P-1500MFA
11	Normalize power window.

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1009-01JA	Front door to rear door	Dimension "I"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1009-01MA	Front door to rear door	Dimension "I"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1010-01JA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (1)	4 (1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1010-01MA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (1)	4 (1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1010-01NA	Front door to rear door	Dimension "H"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1011-01JA	Rear door to side wall	Dimension "K"	mm	3 (+0,5)	3 (+0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1011-01MA	Rear door to side wall	Dimension "K"	mm	3,5 (+0,5)	3,5 (+0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1011-01NA	Rear door to side wall	Dimension "I"	mm	3,5 (0,5)	3,5 (0,5)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

Gap dimensions

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1024-01NA	Longitudinal member panel to front door/rear door	Dimension "V"	mm	5 (1)	5 (1)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1025-01JA	Longitudinal member panel to fender/front door/rear door	Dimension "Y"	mm	5 (1)	5 (1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1025-01MA	Longitudinal member panel to front door/rear door	Dimension "Y"	mm	5,0 (1)	-
		For picture, see		AR60.00-P-0700-01MFA	-

 Rear door

Number	Designation		Model 118
BA72.12-P-1001-01R	Screw/bolt, hinge to rear door	Nm	34

 Rear door

Number	Designation		Model 118
BA72.12-P-1003-01R	Grub screw for hinge separation	Nm	20

 Rear door

Number	Designation		Model 177, 247
BA72.12-P-1003-01T	Grub screw to door hinge shaft	Nm	20

 Rear door

Number	Designation		Model 177, 247
BA72.12-P-1004-01T	Grub screw locking clip	Nm	23

 Rear door

Number	Designation		Model 177, 247
BA72.12-P-1006-01T	Bolt, door holder on body	Nm	25

 Rear door

Number	Designation		Model 118
BA72.12-P-1007-01R	Bolt, door holder on body	Nm	25

129 589 03 21 00

Feeler gauge

Repair materials

Number	Designation	Order number
BR00.45-Z-1066-01A	Loctite 243	A 613 989 09 71 09

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