Adjust driver door

AR72.10-P-0551FR

Adjust driver door

16.07.2018

Model

257, 290

Shown on model 257.### 1#

4

Nuts

9

Lower paneling for instrument panel

5

Nuts

10

A-pillar

6

Lower insulation insert

12

Bracket

7

Upper insulation insert

N10/6

Front SAM control unit

Shown on model 257.### 1#

1

Driver's door

15

Lock striker

2

Hinge

16

Bolts

3

Hinge

17

Torque wrench

13

Bolts

18

Bent bit holder

14

Bolts

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A



Check

1

Check gap dimensions on the driver's door (1).


Always perform adjustment work on uneven gap dimensions on upper and lower hinge leaves.
Otherwise tension and damage can occur.

Model 290B-pillar cover to front window

*BE60.00-P-1016-01KA

Model 290Front door to rear door

*BE60.00-P-1010-01KA

Model 290Front door to fender

*BE60.00-P-1009-01KA

Model 257.3Front door to fender

*BE60.00-P-1008-01IA

Model 257.3Front door to rear door

*BE60.00-P-1009-01IA

Model 257.3B-pillar cover to front window

*BE60.00-P-1015-01IA

 Feeler gauge

*129589032100



Remove

2

Switch off ignition and store transmitter key outside of transmission range (min. 2  m).

3

Remove screws (16) and remove lock striker (15).

4

Remove door sill trim.

5

Remove bottom trim for instrument panel (9).

AR68.10-P-1501FR

6.1

Remove bottom insulation insert (6) from the A-pillar (10).

Model 257.### 1# , 290.### 1#

 The lower insulation insert (6) is inserted into the A-pillar (10) before the nuts (4).

6.2

Unclip front passenger side A-pillar fuse box from the A-pillar (10) and place to one side.

Model 257.### 2# , 290.### 2#

 Do not disconnect electrical lines.

7

Release bracket (12) with front SAM control unit (N10/6) and move out of the direct working area.

 The bracket is fastened with three nuts to the A-pillar (10).

 Do not disconnect electrical lines.

8

Remove top insulation insert (7) from the A-pillar (10).

 The upper insulation insert (7) is inserted into the A-pillar (10) before the nuts (5).

Adjust

9

Loosen nuts (4, 5) on the A-pillar (10) one after the other, adjust driver's door (1), and tighten the respective nut (4, 5) again.


Do not loosen nuts (4, 5) simultaneously.
If the driver door (1) comes into contact with other components, the paint can be damaged.


Do not tension hinges (2, 3) when adjusting.
Otherwise the hinges (2, 3) can be damaged.

Model 290B-pillar cover to front window

*BE60.00-P-1016-01KA

Model 290Front door to rear door

*BE60.00-P-1010-01KA

Model 290Front door to fender

*BE60.00-P-1009-01KA

 Nut, hinge to A-pillar

*BA72.10-P-1002-01W

Model 257.3Front door to fender

*BE60.00-P-1008-01IA

Model 257.3Front door to rear door

*BE60.00-P-1009-01IA

Model 257.3B-pillar cover to front window

*BE60.00-P-1015-01IA

 Feeler gauge

*129589032100

10

Loosen screws (13, 14) on the driver's door (1) one after the other, adjust transition to the front fender, and tighten respective screw (13, 14) again.

Note on calculation of tightening torque when using insertion or socket tools with various effective lengths

AH00.00-P-0015-01CW


Do not release screws (13, 14) simultaneously.
If the driver door (1) comes into contact with other components, the paint can be damaged.


Do not tension hinges (2, 3) when adjusting.
Otherwise they may be damaged.

 Front fender contour must be flush with driver's door (1) contour or may protrude by max. 1 mm.

 Use torque wrench (17) in combination with bent bit holder (18) to tighten bolts (13, 14).

 Screw/bolt, hinge to front door

*BA72.10-P-1001-01W

11

Position lock striker (15) on B-pillar and screw in screws (16) all the way.

 It should still be possible to adjust lock striker (15).

12

Align lock striker (15) by carefully closing the driver's door (1).

 Driver's door (1) contour must be flush with side wall contour or may protrude by max. 1 mm.

13

Tighten screws (16) of the lock striker (15).

 Bolt, lock striker to B-pillar

*BA72.10-P-1004-01W



Install

14

Repair paint damage on the bolt heads of the respective screws.

15

Protect driver's door (1) and A-pillar (10) in the area of both hinges (2, 3) against corrosion.

Wax for engine compartment (400 ml spray can)

*BR00.45-Z-1018-05A

16

Install top insulation insert (7).

17

Install bracket (12) with front SAM control unit (N10/6).

18.1

Install bottom insulation insert (6).

Model 257.### 1# , 290.### 1#

18.2

Clip front passenger side A-pillar fuse box into A-pillar (10).

Model 257.### 2# , 290.### 2#

19

Install bottom trim for instrument panel (9).

AR68.10-P-1501FR

20

Install door sill trim.



Check

21

Check adjustment of the front side window; adjust if required.

AR67.30-P-0100FR

22

Calibrate 360° camera in outside mirror of the driver's door with the vehicle diagnosis system.

Model 257, 290
with code 501 (360° camera)



AD00.00-P-2000-06FR

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1008-01IA

Front door to fender

Dimension "F"

mm

4 (0,5)

For picture, see

AR60.00-P-0700-01FR

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1009-01IA

Front door to rear door

Dimension "G"

mm

4 (0,5)

For picture, see

AR60.00-P-0700-01FR

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1009-01KA

Front door to fender

Dimension "F"

mm

4 (0,5)

For picture, see

-

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1010-01KA

Front door to rear door

Dimension "G"

mm

4 (0,5)

For picture, see

-

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1015-01IA

B-pillar cover to front window

Dimension "M"

mm

10 (-0,5/+1)

For picture, see

AR60.00-P-0700-01FR

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1016-01KA

B-pillar cover to front window

Dimension "M"

mm

10 (-0,5/+1)

For picture, see

-

 Front door

Number

Designation

Model 257

Model 290

BA72.10-P-1001-01W

Screw/bolt, hinge to front door

Nm

34

34

 Front door

Number

Designation

Model 257

Model 290

BA72.10-P-1002-01W

Nut, hinge to A-pillar

Nm

34

34

 Front door

Number

Designation

Model 257

Model 290

BA72.10-P-1004-01W

Bolt, lock striker to B-pillar

Nm

25

25

Repair materials

Number

Designation

Order number

BR00.45-Z-1018-05A

Wax for engine compartment (400 ml spray can)

A 000 986 33 70 10