Remove/install front door · ar7210p0500mfa · Mercedes-Benz WIS

AR72.10-P-0500MFA

Remove/install front door

05.11.2019

Model

118, 177, 247

Modification notes

24.07.2019	Adjust front door.	Operation step 9.
09.08.2019	Remove electrical wiring harness with grommet.	Operation step 4.

P72.10-5055-09

Shown on model 177.0

1	Front door	5	Hinge support
2	Door holder	6	Hinge support
3	Grub screw	7	Screw
4	Grub screw

P72.10-5056-08

Shown on model 177.0

Front door

Electrical connectors

 Warning	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
 	Remove/install
1	Open side window of front door (1).
2	Detach ground line of on-board electrical system battery.		AR54.10-P-0003MFA
3	Remove door sill at front left.		AR68.30-P-4101MFA
4	Release, disconnect electrical connectors (8) and remove electrical wiring harness with grommet from body.	 The number of electrical connectors (8) varies depending on the vehicle equipment.
5	Remove screw (7) of door holder (2).	 Bolt, door holder on body	*BA72.10-P-1006-01ZA
6	Remove grub screws (3, 4) of hinge supports (5, 6) until front door (1) can be removed from lower hinge leaves.	 Installation: Wet thread of grub screws (3, 4) with Loctite.
		Loctite 243	*BR00.45-Z-1066-01A
		 Grub screw locking clip	*BA72.10-P-1004-01ZA
		 Grub screw to door hinge shaft	*BA72.10-P-1003-01ZA
7	Remove front door (1) from hinge supports (5, 6) and set down on suitable base.	 Carefully remove and install front door (1). Paint damage can otherwise arise if front door (1) comes into contact with vehicle.
		 Helper required.
8	Install in the reverse order.
	Concluding tasks
9	Check gap dimensions of front door (1).	Model 118	AR60.00-P-0700-01MFC
		Model 177, 247	AR60.00-P-0700-01MFA
		Model 118Longitudinal member panel to front door/rear door	*BE60.00-P-1024-01NA
		Model 118Front door to rear door	*BE60.00-P-1010-01NA
		Model 118Front door to fender	*BE60.00-P-1009-01NA
		Model 177Longitudinal member panel to fender/front door/rear door	*BE60.00-P-1025-01JA
		Model 177Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01JA
		Model 177Front door to rear door	*BE60.00-P-1009-01JA
		Model 177Front door to fender	*BE60.00-P-1008-01JA
		Model 247Longitudinal member panel to front door/rear door	*BE60.00-P-1025-01MA
		Model 247Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01MA
		Model 247Front door to rear door	*BE60.00-P-1009-01MA
		Model 247Front door to fender	*BE60.00-P-1008-01MA
		 Feeler gauge	*129589032100
		If there are problems,
		
		Adjust gaps on front door (1).
		Model 177, 247	AR72.10-P-0550MFA
		Model 118	AR72.10-P-0550MFC
10	Repair paint damage at respective bolt heads.		AR98.00-P-0150CW
11	Protect front door (1) and A-pillar in area of hinge against corrosion.		AR97.20-P-1500MFA
12	Normalize power window.

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1008-01JA	Front door to fender	Dimension "H"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1008-01MA	Front door to fender	Dimension "H"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.7
BE60.00-P-1008-01MA	Front door to fender	Dimension "H"	mm	4(+0,5/-1)
		For picture, see		AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1009-01JA	Front door to rear door	Dimension "I"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1009-01MA	Front door to rear door	Dimension "I"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.7
BE60.00-P-1009-01MA	Front door to rear door	Dimension "I"	mm	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1009-01NA	Front door to fender	Dimension "G"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1010-01JA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (1)	4 (1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1010-01MA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (1)	4 (1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.7
BE60.00-P-1010-01MA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (1)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1010-01NA	Front door to rear door	Dimension "H"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

Gap dimensions

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1024-01NA	Longitudinal member panel to front door/rear door	Dimension "V"	mm	5 (1)	5 (1)
		For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1025-01JA	Longitudinal member panel to fender/front door/rear door	Dimension "Y"	mm	5 (1)	5 (1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1025-01MA	Longitudinal member panel to front door/rear door	Dimension "Y"	mm	5,0 (1)	-
		For picture, see		AR60.00-P-0700-01MFA	-

Gap dimensions

Number	Designation			Model 247.7
BE60.00-P-1025-01MA	Longitudinal member panel to front door/rear door	Dimension "Y"	mm	-
		For picture, see		-

 Front door

Number	Designation		Model 118	Model 177, 247
BA72.10-P-1003-01ZA	Grub screw to door hinge shaft	Nm	20	20

 Front door

Number	Designation		Model 118	Model 177, 247
BA72.10-P-1004-01ZA	Grub screw locking clip	Nm	23	23

 Front door

Number	Designation		Model 118	Model 177, 247
BA72.10-P-1006-01ZA	Bolt, door holder on body	Nm	25	25

129 589 03 21 00

Feeler gauge

Repair materials

Number	Designation	Order number
BR00.45-Z-1066-01A	Loctite 243	A 613 989 09 71 09

Powiązane dokumenty

ah0000z001901a Wskazówki dotyczące elementów wpływających na bezpieczeństwo
ah5400p000101a Wskazówki dotyczące zapobiegania uszkodzeniom elementów elektronicznych na skutek rozładowania potencjału elektrostatycznego
ar5410p0003mfa
ar6000p070001mfa
ar6000p070001mfc
ar6830p4101mfa
ar7210p0550mfa
ar7210p0550mfc
ar9720p1500mfa
ar9800p0150cw Zestawienie przeglądowe środków MB i ich stosowania
as0000z001101a Niebezpieczeństwo zranienia przez zakleszczenie lub zmiażdżenie palców podczas demontażu, montażu i prac regulacyjnych przy pokrywach, drzwiach i oknie dachowym.