Remove/install upper hinge of front passenger door · ar7210p0005fr · Mercedes-Benz WIS

AR72.10-P-0005FR

Remove/install upper hinge of front passenger door

22.05.2018

Model

257, 290

Remove/install upper hinge of front passenger door

Shown on model 257.### 1#

1.1	Front passenger door hinge leaf
2	Bolts

P72.10-4600-03

Shown on model 257.### 1#

1.2	A-pillar hinge leaf

P72.10-4612-03

Shown on model 257.### 1#

3	Upper insulation insert
4	Nuts

P72.10-4602-06

 Warning	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
	Remove
1	Remove front passenger door.		AR72.10-P-0500FR
2	Mark installation position of front passenger door hinge leaf (1.1) and A-pillar hinge leaf (1.2).
3	Remove door sill trim
4	Remove glove compartment.		AR68.10-P-1402FR
5	Remove upper insulation insert (3).	 The top insulation insert (3) is inserted into the A-pillar before the nuts (4).
6	Unscrew nuts (4) at A-pillar, release A-pillar hinge leaf (1.2) and remove.	 To release nuts, additionally use a socket wrench extension with a length (a)  250 mm and a flexible-head socket wrench.
		 Long wedge	*115589035900
7	Remove seal under A-pillar hinge leaf (1.2) from A-pillar.
8	Clean A-pillar in area of hinge support.	Cleaner	*BR00.45-Z-1025-04A
9	Remove screws (2) and remove front passenger door hinge leaf (1.1).
	Install
10	Align front passenger door hinge leaf (1.1) by means of the previously applied markings on front passenger door and tighten screws (2).	 Screw/bolt, hinge to front door	*BA72.10-P-1001-01W
11	Align A-pillar hinge leaf (1.2) with seal by means of the previously applied markings and tighten nuts (4).	 A socket wrench extension with a length of  250 mm (a) and a flexible-head socket wrench are additionally required for the tightening procedure.
		 Helper required for exact positioning and holding of A-pillar hinge leaf (1.2).
		 Nut, hinge to A-pillar	*BA72.10-P-1002-01W
12	Install front passenger door.		AR72.10-P-0500FR
13	Open and close front passenger door.	 The installation position of the passenger door may change later due to opening and closing.
	Check
14	Check gap dimensions at front passenger door, adjust if necessary.		AR72.10-P-0552FR
	Install
15	Repair paint damage at respective bolt heads.
16	Protect front passenger door and A-pillar in the area of hinge against corrosion.	Wax for engine compartment (400 ml spray can)	*BR00.45-Z-1018-05A
17	Install upper insulation insert (3).
18	Install glove compartment.		AR68.10-P-1402FR
19	Install door sill trim.

 Front door

Number	Designation		Model 257	Model 290
BA72.10-P-1001-01W	Screw/bolt, hinge to front door	Nm	34	34

 Front door

Number	Designation		Model 257	Model 290
BA72.10-P-1002-01W	Nut, hinge to A-pillar	Nm	34	34

115 589 03 59 00

Long wedge

Repair materials

Number	Designation	Order number
BR00.45-Z-1018-05A	Wax for engine compartment (400 ml spray can)	A 000 986 33 70 10
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71

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