Adjust front passenger door

AR72.10-P-0552FR

Adjust front passenger door

16.07.2018

Model

257, 290

Shown on model 257.### 1#

4

Nuts

9

Upper insulation insert

5

Nuts

F1/3

Passenger-side A-pillar fuse box

8

A-pillar

Shown on model 257.### 1#

1

Passenger door

13

Lock striker

2

Hinge

14

Bolts

3

Hinge

15

Torque wrench

11

Bolts

16

Bent bit holder

12

Bolts

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A



Check

1

Check gap dimensions at front passenger door (1).


Always perform adjustment work on uneven gap dimensions on upper and lower hinge leaves.
Otherwise tension and damage can occur.

Model 290B-pillar cover to front window

*BE60.00-P-1016-01KA

Model 290Front door to rear door

*BE60.00-P-1010-01KA

Model 290Front door to fender

*BE60.00-P-1009-01KA

Model 257.3Front door to fender

*BE60.00-P-1008-01IA

Model 257.3Front door to rear door

*BE60.00-P-1009-01IA

Model 257.3B-pillar cover to front window

*BE60.00-P-1015-01IA

 Feeler gauge

*129589032100



Remove

2

Switch off ignition and store transmitter key outside of transmission range (min. 2  m).

3

Remove screws (14) and remove lock striker (13).

4

Remove glove compartment.

AR68.10-P-1402FR

5

Unclip front passenger side A-pillar fuse box (F1/3) from A-pillar (8) (arrows) and place to one side.

 Do not disconnect electric lines of front passenger side A-pillar fuse box (F1/3).

6

Remove upper insulation insert (9).

 The upper A-pillar insulation insert (9) is inserted into the A-pillar (8) before the nuts (5).

Adjust

7

Release nuts (4, 5) at A-pillar (8) in succession, adjust front passenger door (1) and re-tighten respective nut (4, 5).


Do not loosen nuts (4, 5) simultaneously.
If the front passenger door (1) comes into contact with other components, the paint can be damaged.


Do not tension hinges (2, 3) when adjusting.
Otherwise the hinges (2, 3) can be damaged.

 A socket wrench extension with a length of  250 mm (a) and a flexible-head socket wrench are additionally required to release and tighten the nuts (5).

Model 290B-pillar cover to front window

*BE60.00-P-1016-01KA

Model 290Front door to rear door

*BE60.00-P-1010-01KA

Model 290Front door to fender

*BE60.00-P-1009-01KA

 Nut, hinge to A-pillar

*BA72.10-P-1002-01W

Model 257.3Front door to fender

*BE60.00-P-1008-01IA

Model 257.3Front door to rear door

*BE60.00-P-1009-01IA

Model 257.3B-pillar cover to front window

*BE60.00-P-1015-01IA

 Feeler gauge

*129589032100

8

Release screws (11, 12) at front passenger door (1) in succession, adjust transition to front fender and re-tighten respective screw (11, 12).

Note on calculation of tightening torque when using insertion or socket tools with various effective lengths

AH00.00-P-0015-01CW


Do not loosen bolts (11, 12) simultaneously.
If the front passenger door (1) comes into contact with other components, the paint can be damaged.


Do not tension hinges (2, 3) when adjusting.
Otherwise the hinges (2, 3) can be damaged.

 Front fender contour must be flush with front passenger door (1) contour or may protrude by max. 1 mm.

 To tighten bolts (11, 12) use torque wrench (15) in combination with bent bit holder (16).

 Screw/bolt, hinge to front door

*BA72.10-P-1001-01W

9

Position lock striker (13) on B-pillar and screw in screws (14) up to end stop.

 It must still be possible to adjust lock striker (13).

10

Align lock striker (13) by carefully closing front passenger door (1).

 Front passenger door (1) contour must be flush with side wall contour or may protrude by max. 1 mm.

11

Tighten screws (14) of lock striker (13) at B-pillar.

 Bolt, lock striker to B-pillar

*BA72.10-P-1004-01W



Install

12

Repair paint damage at screw heads of respective screws.

13

Protect front passenger door (1) and A-pillar (8) in area of both hinges (2, 3) against corrosion.

Wax for engine compartment (400 ml spray can)

*BR00.45-Z-1018-05A

14

Install upper insulation insert (9).

15

Clip front passenger side A-pillar fuse box (F1/3) into A-pillar (8).

16

Install glove compartment.

AR68.10-P-1402FR



Check

17

Check adjustment of front side window, adjust if necessary.

AR67.30-P-0100FR

18

Calibrate 360° camera in outside mirror of front passenger door using vehicle diagnosis system.

Model 257, 290
with code 501 (360° camera)



AD00.00-P-2000-06FR

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1008-01IA

Front door to fender

Dimension "F"

mm

4 (0,5)

For picture, see

AR60.00-P-0700-01FR

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1009-01IA

Front door to rear door

Dimension "G"

mm

4 (0,5)

For picture, see

AR60.00-P-0700-01FR

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1009-01KA

Front door to fender

Dimension "F"

mm

4 (0,5)

For picture, see

-

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1010-01KA

Front door to rear door

Dimension "G"

mm

4 (0,5)

For picture, see

-

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1015-01IA

B-pillar cover to front window

Dimension "M"

mm

10 (-0,5/+1)

For picture, see

AR60.00-P-0700-01FR

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1016-01KA

B-pillar cover to front window

Dimension "M"

mm

10 (-0,5/+1)

For picture, see

-

 Front door

Number

Designation

Model 257

Model 290

BA72.10-P-1001-01W

Screw/bolt, hinge to front door

Nm

34

34

 Front door

Number

Designation

Model 257

Model 290

BA72.10-P-1002-01W

Nut, hinge to A-pillar

Nm

34

34

 Front door

Number

Designation

Model 257

Model 290

BA72.10-P-1004-01W

Bolt, lock striker to B-pillar

Nm

25

25

Repair materials

Number

Designation

Order number

BR00.45-Z-1018-05A

Wax for engine compartment (400 ml spray can)

A 000 986 33 70 10