Shown on model 257.### 1# |
1.1 | Driver door hinge leaf |
2 | Bolts |
P72.10-4591-03
Shown on model 257.### 1# |
1.2 | A-pillar hinge leaf |
P72.10-4613-03
Shown on model 257.### 1# |
3 | Lower insulation insert |
4 | Nuts |
N10/6 | Front SAM control unit |
P72.10-4615-06
Warning | Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | |
| Remove | ||
1 | Remove driver's door. | ||
2 | Mark installation position of the driver's door hinge leaf (1.1) and mark A-pillar hinge leaf (1.2). | ||
3 | Remove door sill trim. | ||
4.1 | Remove bottom insulation insert (3). | Model 257.### 1# , 290.### 1# | |
The bottom insulation insert (3) is inserted into the A-pillar before the nuts (4). | |||
4.2 | Unclip front passenger side A-pillar fuse box from the A-pillar and set aside with connected electric lines. | Model 257.### 2# , 290.### 2# | |
5 | Unscrew nuts (4), release A-pillar hinge leaf (1.2), and remove. | Long wedge | |
6 | Remove seal under A-pillar hinge leaf (1.2). | ||
7 | Clean A-pillar the area of the hinge support. | Cleaner | |
8 | Remove screws (2) and remove driver's door hinge leaf (1.1). | ||
| Install | ||
9 | Align driver's door hinge leaf (1.1) according to previously applied markings on the driver's door and tighten screws (2). | Screw/bolt, hinge to front door | |
10 | Align A-pillar hinge leaf (1.2) with seal to the A-pillar based on the previously applied markings and tighten nuts (4). | Helper required for exact positioning and holding of A-pillar hinge leaf (1.2). | |
Nut, hinge to A-pillar | |||
11 | Install driver's door. | ||
12 | Open and close driver door. | The installation position of the driver door may change later due to opening and closing. | |
| Check | ||
13 | Check gap dimensions on the driver's door, adjust. | ||
| Install | ||
14 | Repair paint damage at respective bolt heads. | ||
15 | Protect driver's door and A-pillar in the area of the hinge against corrosion. | Wax for engine compartment (400 ml spray can) | |
16.1 | Install bottom insulation insert (3). | Model 257.### 1# , 290.### 1# | |
16.2 | Clip front passenger side A-pillar fuse box into A-pillar. | Model 257.### 2# , 290.### 2# | |
17 | Install door sill trim. |
115 589 03 59 00
Long wedge
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