Insert side window

AR67.30-D-2305-03F

Insert side window

Model

909.8

Repair materials

Number

Designation

Order number

BR00.45-Z-1155-02A

BETAMATE 1100N, 310 ml cartridge

DOW Service Partner
LLC Service Partner NN
Office 22
Ulitsa Sovkhoznaya, 9B
Nizhny Novgorod, Russia
603074

Align rear side window (1) on window cutout

1

Fasten two cup suction tools on outside of rear side window (1).

2

Take rear side window (1), place in window cutout and align. Then hold aligned rear side window (1) in this position..

 Aid of helper required to hold rear side window (1).
 Use feeler gauges to align rear side window (1).
The rear edge of the rear side window (1) must be flush with the front edge of the body joint (5) (arrow a).
Dimension (b), distance of upper edge between rear side window (1) and roof drip molding (6): 8+1 mm.
Dimension (c), gap dimension between rear side window (1) and center side window (2): 4+1 mm.

 If the center side window (2) is installed, the lower edge of the rear window (1) must be flush with the lower edge of the center side window (2).

3

Attach adhesive strips extending beyond the edge of the window to mark the installation position of the rear side window (1) and cut through with a sharp knife at the edge of the window.

 Aid of helper required to hold rear side window (1).

4

Remove rear side window (1) from body and lay down on suitable subsurface with inside pointing upward.

Align center side window (2) on window cutout

5

Completely close sliding door.

When aligning right center side window (2).

6

Fasten two cup suction tools on outside of center side window (2).

7

Place center side window (2) in window cutout and align. Then hold aligned center side window (2) in this position..

 Aid of helper required to hold center side window (2).
 Use feeler gauges to align center side window (2).
Dimension (b), distance of upper edge between center side window (2) and roof drip molding (6): 8+1 mm.
Dimensions (c, d), gap dimensions between side windows (1, 2, 4): 4+1 mm.

 The lower edge of the center side window (2) should be flush with the lower edge of the rear side window (1).
If the front side window (4) is installed, the lower edge of the center window (2) must be flush with the lower edge of the front side window (4).
Align right center side window (2) in relation to sliding door opening on C-pillar. The front edge of the center side window (2) should be 5+2 mm from to the edge of the sliding door opening on the C-pillar.

8

Attach adhesive strips extending beyond the edge of the window to mark the installation position of center side window (2) and cut through with a sharp knife at the edge of the window.

 Aid of helper required to hold center side window (2).

9

Remove center side window (2) from body and lay down on suitable subsurface with inside pointing upward.

Align front side window (4) in window cutout

10

Completely close sliding door (7).

When aligning front right side window (4).

11

Fasten two cup suction tools on outside of front side window (4).

12

Place front side window (4) in window cutout and align. Then hold aligned front side window (4) in this position..

 Aid of helper required to hold front side window (4)
 Use feeler gauges to align front side window (4).
Dimension (b), distance of upper edge between front side window (4) and roof drip molding (6): 8+1 mm.
Dimension (c), gap dimension between center side window (2) and front side window (4): 4+1 mm.

 The lower edge of the front side window (4) should be flush with the lower edge of the center side window (2).
The front edge of the right front side window (4) must be flush with the front edge of the sliding door (7) (arrow a).

13

Attach adhesive strips extending beyond the edge of the window to mark the installation position of front side window (4) and cut through with a sharp knife at the edge of the window.

 Aid of helper required to hold front side window (4).

14

Remove front side window (4) from body and lay down on suitable subsurface with inside pointing upward.

Glue in side window

15

Cut application nozzle (3) to side as shown.

 Dimension (A): 15 mm
Dimension (b): 10 mm

16

Apply adhesive bead on bonding area of side window.

 The adhesive bead should have the same height as the cutout (dimensions A, B) in the application nozzle (3) and the application nozzle (3) should be guided at a right angle to the side window.
Otherwise the adhesive can be pressed out of the window edge when installing or leaktightness and strength are not ensured.

 Install side window within 10 minutes after applying adhesive.
Otherwise the adhesive force of the glue starts to decrease.

 Allow end of adhesive bead to run out parallel to start of adhesive bead.

17

Place side window (1, 2, 4) in window cutout.

18

Align side window (1, 2, 4) on adhesive strips and carefully press down until protrusion of side window (1, 2, 4) to body, at corners of side windows (1, 2, 4) is approx. 7 to 8 mm (dimension (f)).
The front and rear edge of the side window (1, 2, 4) should be flush with the edges of the near side window (1, 2, 4).

 The side window (1, 2, 4) should not pressed down too firmly by one person.
Otherwise the side window (1, 2, 4) can break when pressed too firmly at various points simultaneously.

 Aid of helper required to hold side window (1, 2, 4).

19

Have helper hold side window (1, 2, 4) in position and fix in place on body with stable textile tape.

 Carefully fix side window (1, 2, 4) in place.
Otherwise the side window (1, 2, 4) can move during the curing time of the adhesive.

 Observe curing time of adhesive according to manufacturers specifications.
Otherwise leaktightness and strength are not assured.