Remove/install rear roof frame

AR65.20-P-1008MFA

Remove/install rear roof frame

06.11.2019

Model

177.0

Model

247.0/6/7

Shown on model 177.0 with code 413 (panoramic sliding sunroof)

1

Upper rear roof frame

2

Lower rear roof frame

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3.1

Remove center roof paneling.

Model 177.0, 247.0/6/7
except code 413 (Panoramic sliding sunroof/glass roof)

AR65.10-P-1000MFA

3.2

Remove roof paneling rear section.

Model 177.0, 247.0/6/7
with code 413 (Panoramic sliding sunroof/glass roof)

AR65.10-P-5760MFA

4

Remove upper rear roof frame (1) and lower rear roof frame (2).

AR65.20-P-1008-01MFA



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available tools
Round wire brush
Spot weld milling machine
Wet/dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

5

Prepare upper rear roof frame (1) and lower rear roof frame (2).

AR65.20-P-1008-02MFA

 Commercially available tools
Round wire brush

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

 Danger

Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents

Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.

AS97.00-Z-0001-01A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General notes on welding

AH60.00-P-0005-01N

6

Install lower rear roof frame (1) and upper rear roof frame (2).

AR65.20-P-1008-03MFA

 Commercially available tools
Spot welder

1K-zinc dust paint

*BR00.45-Z-1056-07A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

7

Clean weld joints and sheet metal flanges with round wire brush.

 Commercially available tools
Round wire brush

8.1

Install center roof paneling.

Model 177.0, 247.0/6/7
except code 413 (Panoramic sliding sunroof/glass roof)

AR65.10-P-1000MFA

8.2

Install roof paneling rear section.

Model 177.0, 247.0/6/7
with code 413 (Panoramic sliding sunroof/glass roof)

AR65.10-P-5760MFA

9

Remove spark protection blankets.

10

Clean repair area.

 Commercially available tools
Wet/dry vacuum cleaner

11

Treat repair areas with primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com

12

Seal seam after repair.

AR97.10-P-4000MFA

13

Paint repair areas and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

14

Supplement cavity preservation.

Cavity preservation following repair work

AR97.20-P-1500MFA

15

Install detachable parts in the area of the repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71