Remove/install front roof frame

AR65.20-P-1006FR

Remove/install front roof frame

05.04.2019

Model

257, 290

Shown on model 257 with code 414 (Sliding sunroof)

1

Roof frame

2

Roof frame consoles

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3

Remove center roof paneling.

Model 257

AR65.10-P-1000FR

Model 290
except code 397 (Carbon roof)
except code 416 (Panoramic sunroof)

AR65.10-P-1000FRX

4

Remove roof frame (1) and roof frame consoles (2).

AR65.20-P-1006-02FR

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

5

Prepare roof frame (1) and roof frame consoles (2).

AR65.20-P-1006-04FR

1K-zinc dust paint

*BR00.45-Z-1056-07A

6

Install roof frame (1) and roof frame consoles (2).

AR65.20-P-1006-05FR

1K-zinc dust paint

*BR00.45-Z-1056-07A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

*BR00.45-Z-1012-13A

7

Clean weld joints and sheet metal flange.

8

Clean repair area.

9

Install center roof paneling.

Model 257

AR65.10-P-1000FR

Model 290
except code 397 (Carbon roof)
except code 416 (Panoramic sunroof)

AR65.10-P-1000FRX

10

Remove spark protection blankets.

11

Reinstall detachable parts in area to be repaired.

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-13A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

A 004 990 16 97

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71