Replace complete center roof paneling

AR65.10-P-1000FR

Replace complete center roof paneling

08.04.2019

Model

257

Shown on model 257 except code 414 (sliding roof)

1

Center roof paneling

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area to be repaired.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3

Remove center roof paneling (1).

AR65.10-P-1000-02FR

1K-zinc dust paint

*BR00.45-Z-1056-07A

 Set of spacer blocks

*216589022300



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

4

Prepare center roof paneling (1).

AR65.10-P-1000-03FR

1K-zinc dust paint

*BR00.45-Z-1056-07A

5

Install center roof paneling (1).

AR65.10-P-1000-07FR

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

Teroson MS 222

*BR00.45-Z-1157-02A

Blind rivet for power window to left door 4.88 (clamping range 1.5 mm to 4 mm, draw-off strength min. 8 kN)

*BR00.45-Z-1008-13A

Blind rivet with countersunk head 6.4x17.0 (clamping range 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1055-13A

 Set of spacer blocks

*216589022300

6

Clean weld joints and sheet metal flange.

7

Remove spark protection blankets.

8

Clean repair area.

9

Prime repair areas using a primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
https://xentryportal.i.daimler.com

10

Seal seam after repair.

AR97.10-P-4000FR

11

Paint repair areas and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
https://xentryportal.i.daimler.com

12

Supplement cavity preservation

AR97.20-P-1500FR

13

Install all detachable parts in area to be repaired.

Repair materials

Number

Designation

Order number

BR00.45-Z-1008-13A

Blind rivet for power window to left door 4.88 (clamping range 1.5 mm to 4 mm, draw-off strength min. 8 kN)

A 003 990 24 97

BR00.45-Z-1055-13A

Blind rivet with countersunk head 6.4x17.0 (clamping range 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN)

A 000 991 86 32

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1157-02A

Teroson MS 222

A 012 989 14 71

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71