Replace complete center roof paneling

AR65.10-P-1000FRC

Replace complete center roof paneling

20.02.2020

Model

290

with code 397 (Carbon roof)

1

Carbon roof

2

Trunk lid hinge trims

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX



Remove

1

Completely open side windows on the driver's door and front passenger door.


The side window on the driver's door and front passenger door must be completely open.
Otherwise the carbon roof (1) is pressed toward the outside by the air pressure that occurs in the vehicle interior when closing a door during the curing time of the adhesive.

2

Remove headliner.

AR68.30-P-4300FRX

3

Mask off all paint surfaces adjacent to the carbon roof (1) with protective foil.


Protect paint surfaces against damage and contamination.
Otherwise scratches or score marks as well as contamination when applying the adhesive material will occur when cutting the adhesive seams or when removing or inserting the carbon roof (1).

 Commercially available devices/tools
Protective foil

4

Open the trunk lid and unclip and remove the trim of the trunk lid hinges (2).

 Mounting wedge

*110589035900

5

Cut out carbon roof (1).

AR65.10-P-1000-02FRC

 Helper required.

 Commercially available devices/tools
Cup suction tool
Cutting wire

 Set of shields

*222589013100

Preparation

6

Prepare mating surfaces on the vehicle for the carbon roof (1).

AR65.10-P-1000-08FRC


Before starting work, all component parts, materials, and tools must be prepared for installing the carbon roof (1).
Otherwise it may not be possible to maintain permissible processing and joining times.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

7

Prepare carbon roof (1).

AR65.10-P-1000-03FRC

 Helper required.

 Always install new carbon roof (1).

 Commercially available devices/tools
Cup suction tool

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A



Install

8

Install carbon roof (1).

AR65.10-P-1000-07FRC

 Helper required.

 Commercially available devices/tools
Cup suction tool
Squeeze gun

Roof to liftgate

*BE60.00-P-1021-01KA

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

 Feeler gauge

*129589032100

9

Remove protective foils from roof.

After curing time of adhesive material.

10

Install trunk lid hinge trims (2).

After curing time of adhesive material.

11

Install headliner.

After curing time of adhesive material.

AR68.30-P-4300FRX



Check

12

Perform function test of the systems that are influenced by the previous work procedure.

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1021-01KA

Roof to liftgate

Dimension "R1"

mm

5,0 (1,0)

For picture, see

AR60.00-P-0900-01FRX

Repair materials

Number

Designation

Order number

BR00.45-Z-1135-02A

Repair kit for installing windshields, 1-component adhesive

A 221 670 81 01