1 | Roof paneling front section |
N65.10-A009-06
Danger | Risk of death caused by falling from vehicle roof. Risk of injury to other persons caused by falling objects during work in roof area. | ||
Warning | Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism. | When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m). | |
Warning | Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Pretreatment of bonding surfaces | ||
Topical note | Notes on carrying out repair work in the vehicle interior | ||
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove detachable parts in area of repair point. | ||
2 | Cover detachable parts that remain in vehicle with welding protection blankets. | Commercially available devices/tools | |
3 | Remove roof paneling front section (1). | ||
| 000 588 00 84 00 Heat gun | ||
WIS Service Media | |||
Commercially available devices/tools | |||
1K-zinc dust paint | |||
4 | Prepare roof paneling front section (1) for installation. | ||
WIS Service Media | |||
Commercially available devices/tools | |||
1K-zinc dust paint | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
Topical note | Notes on paintwork repairs | ||
General notes on welding | |||
General information on riveting | |||
Notes on seam seal | |||
5 | Fit roof paneling front section (1) and install. | ||
| 000 588 01 84 00 Welder | ||
WIS Service Media | |||
Commercially available devices/tools | |||
Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN) | |||
Parts kit for 2-component adhesive for body | |||
Teroson MS 222 | |||
6 | Clean weld joints and sheet metal flanges with round wire brush. | Commercially available devices/tools | |
7 | Remove welding protection blankets. | Commercially available devices/tools | |
8 | Clean repair area. | Commercially available devices/tools | |
9 | Prime repair area with primer filler. | Use only primer filler approved by Daimler AG: | |
10 | Seal seam after repair. | ||
Supplement standard seals with sealant. | |||
Seam sealant, sprayable 310 ml | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
11 | Paint repair area and adjacent surfaces. | Use only paints approved by Daimler AG: | |
12 | Supplement cavity preservation. | ||
13 | Install detachable parts in the area of the repair point. |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-13A | Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN) | A 003 990 35 97 |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
BR00.45-Z-1157-02A | Teroson MS 222 | A 012 989 14 71 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
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