P65.10-3225-06
1 Side roof paneling
| Removing | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
Danger! | Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear protective respiratory mask, protective gloves and safety glasses. Use suitable, grounded vacuum cleaner | |
| Measures for preventing damage to vehicles or components when performing electric welding work | ||
| General information on body repair | ||
| Pretreatment of bonding surfaces | ||
| General information on repair of vehicles with ultra-strength steels. | Failure to observe instructions when straightening/repairing, separating, preparing adhesive points, joining/connecting, resistance spot welding, MIG welding, MIG brazing can lead to considerable damage to ultra-strength steels and their joints. | |
| Notes on paintwork repairs | ||
| Notes on various body materials | ||
| General information on dent removal and straightening aluminum parts | ||
| General information on body connection techniques | ||
| General information on MB materials | ||
1 | Remove detachable parts in repair area and cover all remaining detachable parts remaining in the vehicle using a tarp (fire-resistant) | ||
2 | Remove center roof paneling | ||
3 | Separate side roof paneling (1) and prepare mating surfaces on body for installation | For body repair use familiar tools approved by DaimlerChrysler. | |
Spot weld milling cutter | |||
Metal needle template 861003 | Needle template | ||
4 | Prepare side roof paneling (1) | For body repair use familiar tools approved by DaimlerChrysler. | |
Metal needle template 861003 | Needle template | ||
Sheet metal crimping pliers 561005 | Sheet metal crimping pliers | ||
| Install | ||
5 | Install side roof paneling (1) and weld in | For body repair use familiar tools approved by DaimlerChrysler. | |
Set of spacer blocks | |||
Blind rivet tool 571110 | Blind rivet/punch riveting method | ||
Adhesive | |||
Rivet | |||
| General information on riveting | ||
6 | Install center roof paneling | ||
7 | Clean repair areas and prime using primer filler | ||
8 | Carry out seam sealing after repairs | Supplement standard sealants with MB body sealant. | |
9 | Paint repair areas and adjacent surfaces | ||
10 | Apply additional cavity preservation | ||
11 | Remove tarp (fire-resistant) and install all detachable parts in the area of repair point |
216 589 02 23 00
Set of spacer blocks
Spot weld milling cutter
201 589 00 51 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
BR00.45-Z-1008-13A | Blind rivet, power window at left door 4.8X8 | A 003 990 24 97 |
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