MODEL | 216 |
1 | Install side roof paneling (1) and center roof paneling (2), fit with spacer blocks and fix in place with side roof paneling (1). |
When removing, observe specified dimensions and position of spacer blocks. |
2 | Remove spacer blocks and center roof paneling (2). |
P65.10-3232-06
P65.10-3233-08
3 | Drill dia. 5 mm rivet holes and countersink (areas A and B). |
4 | Remove side roof paneling (1). |
5 | Apply sealant to foam parts in crosshatched areas. |
6 | 2KApply -component adhesive material in cross-hatched areas. |
Thoroughly clean all bonding surfaces and do not coat with zinc dust paint. |
Observe pretreatment of bonding surfaces. 2KRefer to manufacturer specifications for adhesive curing and application times. |
P65.10-3234-06
P65.10-3235-09
7 | Install, align and fix side roof paneling (1) into place. |
8 | Rivet side roof paneling (1) using blind rivets, steel/steel 4.88 (areas A and B). |
9 | Side roof paneling (1) (areas C and D). |
10 | Side roof paneling (1) (areas E and F). |
Perform weld seams in intervals and allow to cool down in between to prevent heat distortion. |
11 | Grind side roof paneling (1) down flat in crosshatched areas. |
12 | Clean welds on side roof paneling (1). |
13 | Solder surface on side roof paneling (1) in area of inert gas welds with body solder and smooth. |
14 | Remove grinding and drill shavings using wet/dry vacuum cleaner. |
P65.10-3236-04