Remove/install inner corner pillar paneling

AR64.30-D-5794NA

Remove/install inner corner pillar paneling

14.05.2019

Model

903.66/67, 904.66

with code ZU7 (National version for Canada)

Model

903.66/67, 904.66

with code ZU8 (National version for USA)

Model

903.66/67, 904.66

with code ZU9 (National version for Mexico)

Repair shown on right side of the vehicle

1

Inner corner pillar paneling



Remove

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Topical note

General information on body repair

AH60.00-N-0001-01A

1

Remove rear bumper

AR88.20-D-2200NA

 The repair description must be correspondingly performed for the left side of the vehicle

2

Remove rear doors

AR72.20-D-1901C

3

Remove side wall lining

Only in vehicles with sidewall lining, code VA1/ VA2

4

Remove door seal

5

Remove tail lamps

AR82.10-D-4905AB

6

Remove other detachable parts in repair area

7

Cover all detachable body components that remain in the area to be repaired

8

Remove end piece

AR64.20-D-5731NA

9

Remove right outer corner pillar paneling

AR64.30-D-5724NA

10

Remove reinforcement plate for right outer corner pillar paneling

AR64.30-D-0001NA

11

Cut off right inner corner pillar paneling

AR64.30-D-5794-01A

AR64.20-D-0002A

 Cut spot welds.

 Spot weld milling cutter

*201589005100



Install

12

Align, grind off connecting plates and coat with zinc dust paint

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

13

Prepare right inner corner pillar paneling for installation

AR64.30-D-5794-02A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

14

Weld in right inner corner pillar paneling (1)

AR64.30-D-5794-03A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

15

Grind off any residue welding material

16

Clean areas repaired and priming with MB primer filler

17

Install reinforcement plate for right outer corner pillar paneling

AR64.30-D-0001NA

18

Install right outer corner pillar paneling

AR64.30-D-5724NA

19

Install end piece

AR64.20-D-5731NA

20

Supplement standard seals with MB body sealant

AR97.10-D-4000A

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

21

Supplement standard underfloor protection with MB permanent underbody sealant

22

Paint repair area adjacent surfaces

23

Add cavity preserving agent

AR97.20-D-1500A

24

Install door seal

25

Install rear doors

AR72.20-D-1901C

26

Install tail lamps

AR82.10-D-4905AB

27

Install side wall paneling

Only in vehicles with sidewall lining, code VA1/ VA2.

28

Install rear bumper

AR88.20-D-2200NA

29

Reinstall other detachable parts

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20