Remove/install inner corner pillar paneling

AR64.30-D-5794F

Remove/install inner corner pillar paneling

14.05.2019

Model

909

Shown on right side of vehicle

1

Inner corner pillar paneling

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Topical note

General information on body repair

AH60.00-N-0001-01A



Remove

1

Remove rear bumper

AR88.20-D-2200F

2

Remove rear door step

Model 909
with code W73 (Rear door step)

AR88.30-D-8832F

3

Remove rear doors

AR72.20-D-1901FA

4

Remove side wall lining

5

Remove door seal

6

Remove taillamps

AR82.10-D-4905F

7

Remove all detachable parts in repair area

8

Cover all detachable parts remaining on vehicle with spark protection blanket

9

Remove end plate

AR64.20-D-5731F

10

Remove outer corner pillar paneling

AR64.30-D-5724F

11

Remove reinforcement plate for outer corner pillar paneling

AR64.30-D-0001F

12

Separate inner corner pillar paneling (1)

AR64.30-D-5794-01F

Work instructions for cutting

AR64.20-D-0002F

 Spot weld milling cutter

*201589005100



Install

13

Straighten connecting plates, grind down to bare metal and coat with zinc dust paint

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

14

Prepare inner corner pillar paneling (1) for installation

AR64.30-D-5794-02F

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

 Spot weld milling cutter

*201589005100

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

15

Weld in inner corner pillar paneling (1)

AR64.30-D-5794-03F

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

16

Grind off any residue welding material

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

17

Clean areas repaired and priming with MB primer filler

 Use only primer filler approved by Daimler AG:
http://aftersales.mercedes-benz.com

18

Install reinforcement plate for outer corner pillar paneling

AR64.30-D-0001F

19

Install outer corner pillar paneling

AR64.30-D-5724F

20

Install end plate

AR64.20-D-5731F

21

Remove spark protection blankets

22

Supplement standard seals with MB body sealant

AR97.10-D-4000F

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

23

Paint repair area adjacent surfaces

 Use only paints approved by Daimler AG
http://aftersales.mercedes-benz.com

24

Add cavity preserving agent

AR97.20-D-1500F

25

Reinstall all detachable parts removed from repair area

26

Install taillamps

AR82.10-D-4905F

27

Install door seal

28

Install side wall paneling

29

Install rear doors

AR72.20-D-1901FA

30

Install rear door step

Model 909
with code W73 (Rear door step)

AR88.30-D-8832F

31

Install rear bumper

AR88.20-D-2200F

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20