Install complete outer corner pillar paneling upper section and weld in.

AR64.30-D-5731-03TS

Install complete outer corner pillar paneling upper section and weld in.



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

Model

907.6/7, 910.6

Test and adjustment values for gap dimensions

Number

Designation

Model 907.6/7/8, 910

BE60.00-N-1006-01TS

Gap dimensions of tail lamp

Tail lamp to D-pillar

Dimension "FA"

mm

2,0 (1)

Tail lamp to hinge of rear-end door

Dimension "FB"

mm

4,7 (1,5)

Taillamp to bumper corner

Dimension "FC"

mm

1,9 (1,5)

For picture, see

AR60.00-D-0700-01TS

Test and adjustment values for gap dimensions

Number

Designation

Model 907.6/7/8, 910

BE60.00-N-1007-01TS

Gap dimensions of rear-end door

Rear-end door to D-pillar

Dimension "GA"

mm

5,5 (1)

Rear-end door to tail lamp

Dimension "GB"

mm

5,5 (1,5)

Left rear-end door to right rear-end door

Dimension "GC"

mm

6,0 (1)

Rear-end door to bumper at bottom

Dimension "GD"

mm

10 (1,5)

Rear windows to each other

Dimension "GE"

mm

6,3 (1)

For picture, see

AR60.00-D-0700-01TS

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

1

Install outer section (1), inner section (2), and lower section (3), fit, and fix in place.

 Commercially available devices/tools
Clamping pliers (Standard)

2

Tack outer section (1), inner section (2), and lower section (3) to each other   (areas A and B).

3

Remove tacked outer section (1), inner section (2), and lower section (3).

4

Outer section (1), inner section (2), and lower section (3)   (areas C and D).

5

Outer section (1)   (areas E and F).

 Inert gas weld in intervals and allow to cool down in between.
Heat distortion is reduced as a result.

 Together, the outer section (1), inner section (2), and lower section (3) form the upper section of the outside corner pillar paneling completely (4).

6

Surface grind inert gas welds (areas E and F).

 Commercially available devices/tools
Angular grinder

7

Clean weld joints.

 Commercially available devices/tools
Rotary wire brush

8

Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

9

Apply zinc dust paint to insides of the spot weld flanges (areas C and D) and inert gas welds (areas E and F).

10

Install complete upper section of the outside corner pillar paneling (4), hinges, rear-end door, sealing frame, and rear lamp unit and fit.

11

Check gaps using  feeler gauge and adjust.   

12

Fix complete outside upper section of the corner pillar paneling (4) in place.

 Commercially available devices/tools
Clamping pliers (Standard)

13

Remove hinges, rear-end door, sealing frame, and rear lamp unit.

14

Complete upper section of the outside corner pillar paneling (4)   (area G).

15

Complete upper section of the outside corner pillar paneling (4)   (areas H and I).

16

Surface grind inert gas spot welds (areas H and I).

 Commercially available devices/tools
Angular grinder

17

Clean weld joints.

 Commercially available devices/tools
Rotary wire brush

18

Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

19

Complete upper section of the outside corner pillar paneling (4)   (areas J and K).

20

Complete upper section of the outside corner pillar paneling (4)   (area L).

 Inert gas weld in intervals and allow to cool down in between.
Heat distortion is reduced as a result.

21

Surface grind inert gas spot welds (areas K and J) and inert gas weld (area L).

 Commercially available devices/tools
Angular grinder

22

Clean weld joints.

 Commercially available devices/tools
Rotary wire brush

23

Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner