Replace crossmember above rear axle · ar6420p1301fr · Mercedes-Benz WIS

AR64.20-P-1301FR

Replace crossmember above rear axle

12.04.2019

Model

257, 290

P64.20-6713-09

Shown on model 257

1	Rear axle crossmember		3	End plate
2	Top section of the rear axle crossmember

 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Danger	Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
 Warning	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
Topical note	Note on working on aluminum components and vehicles	Model 257	AH60.00-P-0034-01FR
Topical note	Note on working on aluminum components and vehicles	Model 290	AH60.00-P-0034-01FRX
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Topical note	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Topical note	General information on crack diagnosis of aluminum parts		AH60.00-P-0014-01N
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Set up straightening bench with straightening bench crossmembers and straightening set.
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
4	Place vehicle on straightening bench and fasten.
5	Remove rear axle crossmember (1), top section of the rear axle crossmember (2), and striker plates (3).		AR64.20-P-1300-07FR
	Install
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
6	Prepare rear axle crossmember (1), top section of the rear axle crossmember (2), and striker plates (3).		AR64.20-P-1300-08FR
7	Install rear axle crossmember (1), top section of the rear axle crossmember (2), and striker plates (3).		AR64.20-P-1301-01FR
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet 6.514.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
		Blind rivet 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN)	*BR00.45-Z-1032-13A
		Blind rivet 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN)	*BR00.45-Z-1034-13A
		Blind rivet with countersunk head 6.4x17.0 (clamping range 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1055-13A
		Blind rivet with countersunk head 6.4x19.0 (clamping range 6 mm to 8 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1056-13A
		Blind rivet with countersunk head 6.4x21.0 (clamping range 7.5 mm to 10 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1057-13A
8	Release vehicle from straightening bench, lift and remove straightening bench.
9	Clean weld joints and sheet metal flange.
10	Remove spark protection blankets.
11	Clean repair area.
12	Prime repair areas with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: https://xentryportal.i.daimler.com
13	Seal seam after repair.	Model 257	AR97.10-P-4000FR
		Model 290	AR97.10-P-4000FRX
14	Paint repair areas and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: https://xentryportal.i.daimler.com
15	Supplement cavity preservation	Model 257	AR97.20-P-1500FR
		Model 290	AR97.20-P-1500FRX
16	Reinstall detachable parts in area to be repaired.

Repair materials

Number	Designation	Order number
BR00.45-Z-1012-13A	Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	A 004 990 16 97
BR00.45-Z-1016-13A	Blind rivet 6.514.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	A 004 990 17 97
BR00.45-Z-1032-13A	Blind rivet 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN)	A 003 990 81 97
BR00.45-Z-1034-13A	Blind rivet 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN)	A 003 990 80 97
BR00.45-Z-1035-13A	Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	A 000 991 76 32
BR00.45-Z-1055-13A	Blind rivet with countersunk head 6.4x17.0 (clamping range 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN)	A 000 991 86 32
BR00.45-Z-1056-13A	Blind rivet with countersunk head 6.4x19.0 (clamping range 6 mm to 8 mm, draw-off strength min. 15.5 kN)	A 000 991 87 32
BR00.45-Z-1057-13A	Blind rivet with countersunk head 6.4x21.0 (clamping range 7.5 mm to 10 mm, draw-off strength min. 15.5 kN)	A 000 991 88 32
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71

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