P64.20-3090-06
| Removing | ||
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | |
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of explosion as fuel vapors can ignite. Risk of poisoning from inhaling fuel vapors and exposed handling of fuel. Risk of injury if fuel splashes hit the eyes. | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
| General information on body repair | All models | |
| Measures for preventing damage to vehicles or components when performing electric welding work | All models | |
| Notes on paintwork repairs | All models | |
| General information on MB materials | All models | |
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all detachable body components remaining in vehicle (area to be repaired) | Tarp (fire-resistant) | |
3 | Equip Celette or Car-Bench straightening bench with modular members or crossmembers and straightening set | Observe set-up plans enclosed! | |
Straightening systems for passenger cars (Car Bench) gotis://K_60-65_03.0 | |||
Passenger car straightening system (Celette) gotis://K_60-65_02.0 | |||
4 | Set vehicle onto straightening bench using two-post lift and fasten | Two-post lifting platform, 2.5 - 3.5 t electrohydraulic gotis://H_00.1_01 | |
5 | Remove rear fender | ||
6 | Remove lower rear center section | ||
7 | Remove rear crossmember | ||
8 | Remove spare wheel well | ||
9 | Partially remove rear longitudinal member | ||
Welding spot miller cutter | |||
Ball cutter, dia. 12 mm | |||
Round wire brush, braided, dia. 70 mm | |||
Vario Drill WS 91 spot weld removing tool | |||
Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |||
Cutting disk, 65 mm dia., 80 m/s (max. 23,500 rpm) | |||
drill gotis://K_58.1_04.0 | |||
Straight grinder gotis://K_58.0_03.0 | |||
Angle grinder gotis://K_58.1_07.0 | |||
Body jig saw gotis://K_58.1_01.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Zinc dust paint suitable for spot welding | |||
10 | Partially prepare rear longitudinal member | ||
Round wire brush, braided, dia. 70 mm | |||
Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |||
drill gotis://K_58.1_04.0 | |||
Angle grinder gotis://K_58.1_07.0 | |||
Body jig saw gotis://K_58.1_01.0 | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
11 | Install rear longitudinal member section | ||
Round wire brush, braided, dia. 70 mm | |||
Electrode miller | |||
Clamping pliers | |||
Inert gas welder gotis://K_60-65_17.0 | |||
drill gotis://K_58.1_04.0 | |||
Inverter spot welder gotis://K_60-65_16.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Zinc dust paint suitable for spot welding | |||
12 | Install locking lug on rear longitudinal member. | ||
13 | Install spare wheel well | ||
14 | Install rear crossmember | ||
15 | Remove lower rear center section | ||
16 | Install rear fender | ||
17 | Clean weld joints and metal flanges with wire brush | ||
18 | Release vehicle from straightening bench and lift with two-column lift, remove straightening bench | Two-post lifting platform, 2.5 - 3.5 t electrohydraulic gotis://H_00.1_01 | |
19 | Clean repair areas and prime using primer filler | ||
20 | Seam sealing following repair | Supplement standard sealants with MB body sealant. | |
Sealant | |||
21 | Paint repair areas and adjacent surfaces | ||
22 | Cavity preservation following repair work | ||
| Notes on cavity preservation | Model 209 | |
23 | Install all removed assembly parts |
Spot weld milling cutter
201 589 00 51 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1003-05A | Cavity sealant, solvent-free (1 l container) | A 000 986 72 70 05 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
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