ar6420d1121ts

Remove/install inner part of rear-end center section

Typ ar · temat 64.20 · wersja 0101 · 2020-01-16

Dotyczy: Model 907.6/7, 910.6

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 64 Ściana tylna i tył pojazdu › 64.20 Tył pojazdu — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.31 Ściana tylna/ tył pojazdu › 35.31.30 Ściana tylna/ tył pojazdu — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

AR64.20-D-1121TS

Remove/install inner part of rear-end center section

15.01.2020

Model

907.6/7, 910.6

Remove/install inner part of rear-end center section

Shown on model 907.633

1

Rear center section internal component

D64.20-A000-05

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 910.6 with engine 780.703

AS00.00-Z-0035-01A

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Remove

1

Remove all detachable parts in area of repair point.

2

Cover detachable parts that remain in vehicle with welding protection blankets.

Commercially available devices/tools
Welding protection blanket

3

Remove rear-end center section outer part.

AR64.20-D-1000-01TS

Commercially available devices/tools
Body power jigsaw
Rotary wire brush
Spot weld milling machine
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

4

Remove rear-end center section inner part (1).

AR64.20-D-1121-01TS

Commercially available devices/tools
Body power jigsaw
Rotary wire brush
Straight grinder
Spot weld milling machine
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

5

Prepare rear-end center section inner part (1) for installation.

AR64.20-D-1121-02TS

Commercially available devices/tools
Body power jigsaw
Rotary wire brush
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

6

Prepare rear-end center section outer part for installation.

AR64.20-D-1000-09TS

Commercially available devices/tools
Rotary wire brush
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

Install

7

Install and weld in rear-end center section inner part (1).

AR64.20-D-1121-03TS

000 588 01 84 00 Welder

WS60.00-P-0021K

000 588 02 84 00 Welder

WS60.00-P-0022K

Commercially available devices/tools
Clamping pliers (Standard)
Angular grinder
Squeeze gun
Wet and dry vacuum cleaner

Black seam seal 300 ml

*BR00.45-Z-1107-01A

8

Install and weld in rear-end center section outer part.

AR64.20-D-1000-10TS

000 588 01 84 00 Welder

WS60.00-P-0021K

000 588 02 84 00 Welder

WS60.00-P-0022K

Commercially available devices/tools
Clamping pliers (Standard)
Rotary wire brush
Wet and dry vacuum cleaner

9

Clean weld joints and sheet metal flanges with rotary wire brush.

Commercially available devices/tools
Rotary wire brush

10

Remove welding protection blankets.

Commercially available devices/tools
Welding protection blanket

11

Clean repair area.

Commercially available devices/tools
Wet and dry vacuum cleaner

Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

12

Prime repair area with a primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com

13

Seal seam after repair.

AR97.10-D-4000TS

Supplement standard seals with sealant.

Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

14

Paint repair area and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

Use only paints approved by Daimler AG:
http://xentryportal.mercedes-benz.com

15

Supplement cavity preservation

AR97.20-D-1500TS

16

Install all detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1107-01A

Black seam seal 300 ml

A 005 989 63 20

Powiązane dokumenty