ar6420d112101ts

Remove inner part of rear-end center section

Typ ar · temat 64.20 · wersja 0100 · 2018-09-24

Dotyczy: Model 907.6/7, 910.6

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 64 Ściana tylna i tył pojazdu › 64.20 Tył pojazdu — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.31 Ściana tylna/ tył pojazdu › 35.31.30 Ściana tylna/ tył pojazdu — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

AR64.20-D-1121-01TS

Remove inner part of rear-end center section

Model

907.6/7, 910.6

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

The following operation steps are shown for model 907.633.

Remove inner part of rear-end center section

D64.20-A001-09

a

Dimension (approx. 65 mm)

1

Model 907.6/7
Remove soundproofings (2).

2

Expose spot welds at rear-end center section inner part (1) (areas A, B, C, D, E and F).

Commercially available devices/tools
Rotary wire brush

3

Cut off spot welds at rear-end center section inner part (1) (areas A, B, C, D, E and F).

Commercially available devices/tools
Spot weld milling machine

4

Expose weld seams at rear-end center section inner part (1) (areas G, H, I, J, L1, L2, M1 and M2).

Commercially available devices/tools
Rotary wire brush

5

Cut weld seams at rear-end center section inner part (1) (areas G, H, I, J, L1, L2, M1 and M2).

Commercially available devices/tools
Straight grinder

6

Mark separating point on rear-end center section inner part (1) (area K).

Observe dimension (A).

7

Cut rear-end center section inner part (1) at separating point (area K).

Do not cut too deeply.
Otherwise the components underneath will be damaged and strength will be impaired.

Commercially available devices/tools
Body power jigsaw

Remove inner part of rear-end center section

8

Expose spot welds at rear-end center section inner part (1) (areas N and O).


Commercially available devices/tools
Rotary wire brush



9

Cut off spot welds at rear-end center section inner part (1) (areas N and O).


Commercially available devices/tools
Spot weld milling machine



10

Mark separating point, as shown, on rear-end center section inner part (1) (area P).



11

Cut rear-end center section inner part (1) at separating point (area P).


Do not cut too deeply.
Otherwise the components underneath will be damaged and strength will be impaired.


Commercially available devices/tools
Body power jigsaw



12

Remove damaged rear-end center section inner part (1).


D64.20-A002-06

Remove inner part of rear-end center section

13

Grind mating surfaces down to bare metal in cross-hatched areas and around hole.


Sand down spot weld flanges to bare metal on both sides.


Commercially available devices/tools
Rotary wire brush



14

Remove shavings and milling chips.


Commercially available devices/tools
Wet and dry vacuum cleaner



15

Zinc dust paint to insides of spot weld flanges.


D64.20-A003-06