Replace complete rear fender · ar6350p1400rg · Mercedes-Benz WIS

AR63.50-P-1400RG

Replace complete rear fender

02.05.2019

Model

190.3

Modification notes

21.02.2017

Gap dimension, longitudinal member panel to fender/sidewall panel

Model 190.3

BE60.00-P-1009-01EA

1	Rear fender

P63.50-4048-06

 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
 Danger	Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
Topical note	General information on body repair		AH60.00-N-0001-01A
Topical note	General information on crack diagnosis of aluminum parts		AH60.00-P-0014-01N
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01RG
	Remove
1	Prepare all workshop equipment and commercially available devices/tools required for repair
2	Remove detachable parts in areas to be repaired
3	Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket
4	Completely remove outer side longitudinal member		AR63.30-P-1000RG
5	Separate rear fender (1)		AR63.50-P-1400-02RG
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
	000 588 02 39 00 Rivet press tool		WS60.00-P-0010B
		 Commercially available devices/tools Vacuum unit suitable for aluminum dusts Round wire brush Spot weld milling machine Drill bit and milling cutter for ultra-high-strength steels Hand drill Body saw Wet/dry vacuum cleaner
	Preparation
Topical note	Notes on processing of 2-K structural foam adhesive during body repairs		AH60.00-P-0040-01A
Topical note	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
6	Prepare new rear fender (1)		AR63.50-P-1400-03RG
		 Commercially available devices/tools Vacuum unit suitable for aluminum dusts Round wire brush Hand drill Wet/dry vacuum cleaner
	Install
 Warning	Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General notes on welding		AH60.00-P-0005-01N
	General information on riveting		AH60.00-P-0003-01N
7	Install rear fender (1)		AR63.50-P-1400-04RG
		Gap dimensions on hoods, doors and lids	AR60.00-P-0700-01RG
	000 588 02 39 00 Rivet press tool		WS60.00-P-0010B
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Vacuum unit suitable for aluminum dusts Round wire brush Drill bit for ultra-high-strength steels Hand drill Manual temporary fastener 6.35 mm Wet/dry vacuum cleaner
		Gap dimension, sidewall panel to door paneling	*BE60.00-P-1008-01EA
		Gap dimension, longitudinal member panel to fender/sidewall panel	*BE60.00-P-1009-01EA
		Gap dimension, side wall paneling to tailgate/trunk lid/rear spoiler	*BE60.00-P-1020-01EA
		Gap dimension, sidewall panel to taillamp	*BE60.00-P-1021-01EA
		Gap dimension, tank cap	*BE60.00-P-1023-01EA
		Gap dimension, sidewall panel to bumper	*BE60.00-P-1026-01EA
		Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Flow-form rivet structure 1.3 mm up to 2.5 mm clamping range (S08)	*BR00.45-Z-1048-13A
		Flow-form rivet structure up to 3.5 mm clamping range (S1)	*BR00.45-Z-1026-13A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		 Feeler gauge	*129589032100
8	Completely install outer side longitudinal member		AR63.30-P-1000RG
	Clean
9	Clean welds and sheet metal flanges	 Commercially available devices/tools Vacuum unit suitable for aluminum dusts Round wire brush Hand drill Wet/dry vacuum cleaner
10	Remove fire-resistant welding blankets
11	Clean repair area	 Commercially available devices/tools Wet/dry vacuum cleaner
	Paint
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
 Danger	Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
Topical note	Notes on sprayable joint sealant		AH97.10-P-0002-01A
Topical note	Notes on cavity preservation		AH97.20-P-0001-01B
	General note on use of 2-component acoustic filler foam following repairs		AH60.00-P-0033-01RQ
	Notes on seam seal		AH97.10-P-0002-02A
	General information on MB materials		AH98.00-P-9409-03A
12	Prime repair area using primer filler	 Use only primer filler approved by Daimler AG. Guidelines for paint technology are available at: https://xentryportal.i.daimler.com/wps/portal.
13	Seal seam following repairs		AR97.10-P-4000RG
		 Supplement standard seals with sealant.
14	Paint repair areas and adjacent surfaces	 Use only paints approved by Daimler AG. Guidelines for paint technology are available at: https://xentryportal.i.daimler.com/wps/portal.
15	Add cavity preserving agent		AR97.20-P-1500RG
	Assemble
16	Install detachable parts in area to be repaired

Gap dimensions

Number	Designation			Model 190.3
BE60.00-P-1008-01EA	Gap dimension, sidewall panel to door paneling	Dimension "H"	mm	3,5 (0,5)
		See		AR60.00-P-0700-01RG

Gap dimensions

Number	Designation			Model 190.3
BE60.00-P-1009-01EA	Gap dimension, longitudinal member panel to fender/sidewall panel	Dimension "I"	mm	0 (+0,5)
		See		AR60.00-P-0700-01RG

Gap dimensions

Number	Designation			Model 190.3
BE60.00-P-1020-01EA	Gap dimension, side wall paneling to tailgate/trunk lid/rear spoiler	Dimension "T"	mm	3,5 (0,5)
		See		AR60.00-P-0700-01RG

Gap dimensions

Number	Designation			Model 190.3
BE60.00-P-1021-01EA	Gap dimension, sidewall panel to taillamp	Dimension "U"	mm	1 (1)
		See		AR60.00-P-0700-01RG

Gap dimensions

Number	Designation			Model 190.3
BE60.00-P-1023-01EA	Gap dimension, tank cap	Dimension "W"	mm	2,5 (0,5)
		See		AR60.00-P-0700-01RG

Gap dimensions

Number	Designation			Model 190.3
BE60.00-P-1026-01EA	Gap dimension, sidewall panel to bumper	Dimension "Z"	mm	0,5 (0,5)
		See		AR60.00-P-0700-01RG

129 589 03 21 00

Feeler gauge

Repair materials

Number	Designation	Order number
BR00.45-Z-1012-13A	Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	A 004 990 16 97
BR00.45-Z-1026-13A	Flow-form rivet structure up to 3.5 mm clamping range (S1)	A 000 991 11 33
BR00.45-Z-1048-13A	Flow-form rivet structure 1.3 mm up to 2.5 mm clamping range (S08)	A 000 991 23 33
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71

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