P63.50-3744-05
1 Rear fender
| Removing | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| Measures for preventing damage to vehicles or components when performing electric welding work | ||
| General information on body repair | ||
| Pretreatment of bonding surfaces | ||
| General information on MB materials | ||
1 | Prepare all workshop equipment and commercially available tools required for repair | ||
2 | Remove all detachable parts in repair area. | ||
3 | Cover all detachable parts remaining in vehicle with welding protection blanket | When replacing right rear fender (1), the tank lock must be installed and the filler neck must be covered by a welding protection blanket (fire-resistant). | |
Welding protective blanket gotis://K_60-65_23.0 | |||
4.1 | Cut off rear wheel well section | Only if rear fender (1) is repaired and not replaced. | |
Body jig saw gotis://K_58.1_01.0 | |||
Window glazing device, FSC 1.6 gotis://K_67.0_01.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Zinc dust paint suitable for spot welding | |||
4.2 | Separate rear fender (1) | Only if rear fender (1) is repaired and not replaced. | |
| Sheet metal crimping pliers for areas not easily accessible | ||
Spot weld milling cutter | |||
Beading pliers gotis://K_58.3_04.1 | |||
Weld-spot milling machine gotis://K_58.1_02.0 | |||
Metal needle template gotis://K_58.3_09.0 | |||
Body jig saw gotis://K_58.1_01.0 | |||
Window glazing device, FSC 1.6 gotis://K_67.0_01.0 | |||
Round wire brush gotis://K_58.3_06.0 | |||
Hot-air gun gotis://K_60-65_11.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Zinc dust paint suitable for spot welding | |||
5.1 | Prepare rear wheel well section for installation | Only if rear fender (1) is repaired and not replaced. | |
Body jig saw gotis://K_58.1_01.0 | |||
5.2 | Prepare rear fender (1) for installation | Only if rear fender (1) is repaired and not replaced. | |
Spot weld milling cutter | |||
Weld-spot milling machine gotis://K_58.1_02.0 | |||
Metal needle template gotis://K_58.3_09.0 | |||
Round wire brush gotis://K_58.3_06.0 | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
6.1 | Install rear wheel well section | Only if rear fender (1) is repaired and not replaced. | |
Pneumatic/hydraulic blind rivet tool gotis://K_68-80_06.0 | |||
Manual temporary fastener, 4.1 mm gotis://K_58.3_10.0 | |||
Vice grip pliers (standard) gotis://K_58.3_04.2 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Sealant | |||
Zinc dust paint suitable for spot welding | |||
Blind rivet | |||
6.2 | Install rear fender (1), fit and weld in | Only if rear fender (1) is repaired and not replaced. | |
Feeler gauge | |||
Multifunction device (spot welding) gotis://K_60-65_15.0 | |||
Vice grip pliers (standard) gotis://K_58.3_04.2 | |||
Hand riveting tool (for blind pop rivets) gotis://K_68-80_06.0 | |||
Round wire brush gotis://K_58.3_06.0 | |||
Sealant | |||
2-component adhesive | |||
Zinc dust paint suitable for spot welding | |||
Blind rivet | |||
Polygrip countersunk-head rivet, 6.414 | |||
| General information on riveting | ||
7 | Adjust gap dimensions on cover, bumper and lamp units | ||
Feeler gauge | |||
8 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush gotis://K_58.3_06.0 | |
9 | Clean repair areas | Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
10 | Prime area to be repaired using primer filler | Use only primer filler approved by Daimler AG. | |
See http://portal.aftersales.i.daimler.com | |||
| Notes on paintwork repairs | ||
11 | Carry out seam sealing after repairs | Supplement standard sealant with sealant. | |
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
12 | Paint repair areas and adjacent surfaces | Use only paints approved by Daimler AG. | |
See http://portal.aftersales.i.daimler.com | |||
| Notes on paintwork repairs | ||
13 | Apply additional cavity preservation | ||
14 | Remove welding protection blankets | On all covered parts remaining in vehicle. | |
15 | Install all detachable body components in area to be repaired. |
Test values for gap dimensions on hoods, doors and lids
Number | Designation | Model | |||
BE60.00-P-1002-01O | Gap dimension | Fender to A-pillar | Dim. "D" | mm | 3.5 (1) |
Front door to fender | Dim. "E" | mm | 4.0 (-0.5/+1) | ||
Front door to rear door | Dim. "F" | mm | 5,0 (-0.5/+1) | ||
B-pillar cover to front window | Dim. "G" | mm | 10 (1) | ||
B-pillar cover to rear window | Dim. "H" | mm | 10 (1) | ||
Rear door to side section, bottom | Dim. "I" | mm | 4.5 (1) | ||
See picture | |||||
BE60.00-P-1003-01O | Gap dimension | Trunk lid to rear fender, top | Dim. "J" | mm | 4.0 (1) |
Trunk lid to rear lamp unit | Dim. "K" | mm | 5,0 (1) | ||
Trunk lid to bumper | Dim. "L" | mm | 5,5 (1) | ||
Rear fender to rear lamp unit | Dim. "M" | mm | 3.0 (1) | ||
See picture | |||||
BE60.00-P-1004-01O | Gap dimension | Fuel filler flap | Dim. "N" | mm | 3,0 (-0.5/+1) |
See picture | |||||
201 589 00 51 00
Spot weld milling cutter
Feeler gauge
129 589 03 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1001-13A | Blind rivet 6.414 | A 003 990 35 97 |
BR00.45-Z-1002-13A | Polygrip countersunk-head rivet, 6.414 | A 003 990 86 97 05 |
BR00.45-Z-1008-13A | Blind rivet, power window at left door 4.8X8 | A 003 990 24 97 |
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