Replace inner side longitudinal member

AR63.30-P-1060V

Replace inner side longitudinal member

22.6.11



Removing

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A



Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A



General information on body repair

AH60.00-N-0001-01A



General information on MB materials

AH98.00-P-9409-03A

1

Remove detachable parts in area to be repaired

2

Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket

Welding protective blanket

gotis://K_60-65_23.0

3

Remove inner A-pillar

Model 171

AR63.20-P-1106V

Model 172

AR63.20-P-1106W

4

Remove inner side longitudinal member (1)

AR63.30-P-1060-01V

Round wire brush

gotis://K_58.3_06.0

Weld-spot milling machine

gotis://K_58.1_02.0

Body jig saw

gotis://K_58.1_01.0

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare inner side longitudinal member (1) for installation

Model 171

AR63.30-P-1060-02V

Model 172

AR63.30-P-1060-02W

Round wire brush

gotis://K_58.3_06.0

Body jig saw

gotis://K_58.1_01.0

Vice grip pliers (standard)

gotis://K_58.3_04.2

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

6

Install inner side longitudinal member (1)

Model 171

AR63.30-P-1060-03V

Model 172

AR63.30-P-1060-03W

 Welding device (model 171)

*171589002300

 Portal frame (model 171, 172)

*129589032300

Model 172

Portal bracket supplementary set (Celette)

gotis://K_60-65_02.0

Straightening bracket set, passenger cars, cross-country vehicles (Celette)

gotis://K_60-65_02.0

Straightening system, passenger cars (Car Bench)

gotis://K_60-65_03.0

Multifunction device (spot welding)

gotis://K_60-65_15.0

MIG-MAG inert gas welder

gotis://K_60-65_17.1

Pneumatic/hydraulic blind rivet tool

gotis://K_68-80_06.0

Metal needle template

gotis://K_58.3_09.0

Vice grip pliers (standard)

gotis://K_58.3_04.2

Round wire brush

gotis://K_58.3_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

7

Clean weld joints and sheet metal flanges with rotary wire brush

Round wire brush

gotis://K_58.3_06.0

8

Install inner A-pillar

Model 172

AR63.20-P-1106W

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42