P63.20-7933-09
1 Mark separating point on A-pillar with side longitudinal member (5) and cut (areas A and B).
Do not cut too deeply (A). Otherwise panels below can be damaged.
Transfer dimensions for separation cut (B) from vehicle.
Dimension:
a = approx. 245 mm
2 Cut out spot welds on A-pillar with side longitudinal member (5) (areas C and D).
3 Remove section (1) on A-pillar with side longitudinal member (5)
P63.20-7934-09
4 Mark separating point on A-pillar with side longitudinal member (5) and cut (areas E and F).
Do not make the cuts too deep. Otherwise panels below can be damaged.
Transfer dimensions for separation cut (F) from vehicle.
Dimension
b = approx. 100 mm
P63.20-7935-09
5 Cut out spot welds on A-pillar with side longitudinal member (5) (areas G, H and I).
6 Remove section (2) on A-pillar with side longitudinal member (5)
P63.20-7938-06
7 Drill Ø 7 mm holes in A-pillar with side longitudinal member (5) (area H).
8 Grind connection surfaces on A-pillar with side longitudinal member (5) down to bare metal in crosshatched areas.
Grind spot weld flanges down to bare metal on both sides.
9 Coat insides of spot weld flanges with zinc dust paint.
P63.20-7936-09
10 Grind mating surfaces on A-pillar with side longitudinal member down to bare metal in crosshatched areas.
Grind spot weld flanges down to bare metal on both sides.
11 Coat insides of spot weld flanges with zinc dust paint.
P63.20-7937-09
12 Mark separating point on inner side longitudinal member (3) and cut (area A).
Transfer separation point from vehicle.
13 Grind mating surfaces on inner side longitudinal member (3), side longitudinal member (2) and side longitudinal member reinforcement (1) down bare metal in crosshatched areas.
Grind spot weld flanges down to bare metal on both sides.
14 Coat insides of spot weld flanges with zinc dust paint.