Remove/install D-pillar

AR63.20-P-2000FRX

Remove/install D-pillar

22.02.2019

Model

290

Shown on left side of vehicle

1

Outer D-pillar

2

Structured foam part

3

Foam parts

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Notes on foam-protected insulation in body

AH60.00-P-0041-01A

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3

Remove rear fender.

AR63.50-P-1401FRX

4

Remove outer D-pillar (1).

AR63.20-P-2000-01FRX

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

5

Prepare outer D-pillar (1), structured foam part (2) and foam parts (3).

AR63.20-P-2000-02FRX

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

2-component adhesive for reinforcements

*BR00.45-Z-1152-02A

1K-zinc dust paint

*BR00.45-Z-1056-07A

6

Install outer D-pillar (1), structured foam part (2) and foam parts (3).

AR63.20-P-2000-03FRX

Rear door to side section, bottom

*BE60.00-P-1011-01KA

Rear fender to taillamp

*BE60.00-P-1014-01KA

Liftgate to fender

*BE60.00-P-1018-01KA

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

2-component adhesive for reinforcements

*BR00.45-Z-1152-02A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

1K-zinc dust paint

*BR00.45-Z-1056-07A

Blind rivet with countersunk head 6.414.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1043-13A

 Feeler gauge

*129589032100

7

Clean weld joints and sheet metal flange.

8

Install rear fender.

AR63.50-P-1401FRX

9

Remove spark protection blankets.

10

Reinstall detachable parts in area of repair point.

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1011-01KA

Rear door to side section, bottom

Dimension "H"

mm

3,5 (0,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1014-01KA

Rear fender to taillamp

Dimension "K"

mm

1 (0,5)

For picture, see

AR60.00-P-0900-01FRX

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1018-01KA

Liftgate to fender

Dimension "O"

mm

3,5 (1,0)

For picture, see

AR60.00-P-0900-01FRX

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1043-13A

Blind rivet with countersunk head 6.414.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)

A 000 991 82 32

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1152-02A

2-component adhesive for reinforcements

A 011 989 99 71

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71