Removing and installing right sidewall paneling

AR63.10-S-5886A

Removing and installing right sidewall paneling

21.2.97



Removal

Danger!

The high voltage used for arc welding presents a lethal hazard. Risk of explosion when welding near extremely flammable materials. Risk of injury from weld spatter and UV light when welding. Risk of poisoning if welding gasses are inhaled

Use insulating mats. Wear protective clothing, safety glasses and safety mask. Keep flammable substances away from the danger zone. Use evacuation system.

AS00.00-Z-0007-01A



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A



General notes on body repair

All models

AH60.00-N-0001-01A



General notes on welding

Models 638, 901, 902, 903, 904, 950, 952, 953, 954

AH60.00-N-0005-01A

1

Removing rear bumper

2

Removing rear right lamp cluster

3

Remove detachable body components from the repair area

4

Cover all detachable body components remaining in repair area

Tarpaulin

*WH58.30-Z-1001-40A

5.1

Carefully heat side wall flange (2) in load compartment using hot air gun and undo glued joints

Model 638.0 box-type truck without windows

*WH58.30-Z-1004-20A

6

Detach right side wall paneling (1)

AR63.10-S-5886-01A



*201589005100

Drill

*WE58.40-Z-1001-03A

Body saw

*WE58.40-Z-1004-03A



Installation

7

Prepare right side wall paneling connecting points

AR63.10-S-5886-02A

Straight grinder

*WE58.40-Z-1002-03A

Angular grinder

*WE58.40-Z-1003-03A

Zinc dust paint

8

Prepare right side wall paneling (1) for installation

AR63.10-S-5886-03A

Body saw

*WE58.40-Z-1004-03A

Straight grinder

*WE58.40-Z-1002-03A

Angular grinder

*WE58.40-Z-1003-03A

Zinc dust paint



Gap dimensions on hoods, doors and covers

Model 638

AR60.00-S-0700-01V

9

Vacuum out hollow cavities

 Metal chips and grinding dust in hollow cavities can lead to corrosion damage.

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

10.1

Apply adhesive to side wall flange (3)

Model 638.0 box-type truck without windows

11

Weld in right side wall paneling (1)

AR63.10-S-5886-04A

Inert gas welding device

*WE58.40-Z-1001-02A

Spot welder

*WE58.40-Z-1002-02A

Multifunction device

*WE58.40-Z-1003-02A



Copper plate for welding in sheet metal parts

All models

WF58.50-N-6310-01A

12

Grind off protruding welding material

Straight grinder

*WE58.40-Z-1002-03A

Angular grinder

*WE58.40-Z-1003-03A

13.1

Cut out window cutout

Models 638.1, 638.2, MODEL 638.0 with CODE (W02) box-type truck with all-round glazing,

AR63.10-S-5892-05A

Drill

*WE58.40-Z-1001-03A

Body saw

*WE58.40-Z-1004-03A

14

Apply solder to connecting points in roof and entrance areas

15

Clean repaired areas and prime with MB primer/filler

16

Supplement standard seals with MB body sealant

See painting manual

17

Supplement standard underfloor protection with MB permanent underfloor protection agent

18

Paint area repaired and adjacent surfaces

19

Supplement hollow cavity preservation

20

Attaching rear bumper

21

Installing rear right lamp cluster

22

Install attached parts

Number

Designation

WH58.30-Z-1004-20A

Hot-air gun

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1003-02A

Multifunction device

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner