Model | 447.601 |
except code W29 (Window fixed behind) | |
Right side of vehicle | |
Model | 447.601 |
with code T19 (Sliding door left) | |
except code W29 (Window fixed behind) | |
Left side of vehicle | |
Model | 447.701 |
except code W29 (Window fixed behind) | |
except code W32 (Ausstellfenster Fahrgastraum hinten elektrisch) | |
Right side of vehicle | |
Model | 447.701 |
with code T19 (Sliding door left) | |
except code W29 (Window fixed behind) | |
except code W32 (Ausstellfenster Fahrgastraum hinten elektrisch) | |
Left side of vehicle |
Gap dimensions |
Number | Designation | Model 447, 448 except code W65, W68 | Model 447, 448 with code W65, model 447, 448 with code W68 | |||
BE60.00-N-1006-01J | Gap dimensions | Sliding door to roof frame | Dimension "FA" | mm | 4,5 (1,4) | 4,5 (1,4) |
Sliding door to sidewall | Dimension "FB" | mm | 4 (+1,2/-0,8) | 4 (+1,2/-0,8) | ||
Glass pane in sliding door, all-round | Dimension "FC" | mm | 3 | 3 | ||
For picture, see | ||||||
Gap dimensions |
Number | Designation | Model 447, 448 except code W65, W68 | Model 447, 448 with code W65, model 447, 448 with code W68 | |||
BE60.00-N-1007-01J | Gap dimensions | Sidewall to liftgate | Dimension "GA" | mm | - | 4,5 (+1,5/-0,2) |
Sidewall to cover on guide rail of sliding door | Dimension "GB" | mm | 1,5 (0,8) | 1,5 (0,8) | ||
Sidewall to fuel filler door | Dimension "GC" | mm | 4,5 (1) | 4,5 (1) | ||
Glass pane in sidewall at front, all-round | Dimension "GD" | mm | 3 | 3 | ||
Sidewall to taillamp | Dimension "GE" | mm | 1,2 (0,5) | 1,2 (0,5) | ||
Glass pane in sidewall at rear, all-round | Dimension "GF" | mm | 3 | 3 | ||
For picture, see | ||||||
Gap dimensions |
Number | Designation | Model 447, 448 except code W65, W68 | Model 447, 448 with code W65, model 447, 448 with code W68 | |||
BE60.00-N-1008-01J | Gap dimensions | Rear window in liftgate, all-round | Dimension "HA" | mm | - | 4 (1) |
Folding rear window in liftgate, all-round | Dimension "HB" | mm | - | 4 (1) | ||
Liftgate to taillamp | Dimension "HC" | mm | - | 4,5 (1) | ||
Liftgate to bumper at side | Dimension "HD" | mm | - | 4 (1) | ||
Liftgate to bumper at bottom | Dimension "HE" | mm | - | 6 (1,5) | ||
Liftgate to roof frame | Dimension "HF" | mm | - | 5,5 (1) | ||
For picture, see | - | |||||
Gap dimensions |
Number | Designation | Model 447, 448 except code W65, W68 | Model 447, 448 with code W65, model 447, 448 with code W68 | |||
BE60.00-N-1009-01J | Gap dimensions | Left rear-end door to right rear-end door | Dimension "IA" | mm | 6 (1) | - |
Rear-end door to bumper at side | Dimension "IB" | mm | 4,5 (1) | - | ||
Rear-end door to bumper at bottom | Dimension "IC" | mm | 6 (1,5) | - | ||
Rear-end door to taillamp | Dimension "ID" | mm | 6,4 (1) | - | ||
Rear-end door to cover over taillamp | Dimension "IE" | mm | 6,4 (1) | - | ||
Rear-end door to roof frame | Dimension "IF" | mm | 7 (1,5) | - | ||
Rear window in rear-end door, all-round | Dimension "IG" | mm | 4 (1) | - | ||
For picture, see | - | |||||
129 589 03 21 00
Feeler gauge
The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.
1 | Install side wall paneling (1), rear side wall paneling bottom section (4), sliding door, liftgate or rear-end door, sealing frame and lock striker and fit. |
2 | Check gaps using feeler gauge and adjust. |
3 | Fix side wall paneling (1) and rear side wall paneling bottom section (4) in place. |
4 | Remove sliding door, liftgate or rear-end door, sealing frame and lock striker. |
S63.10-6122-06
5 | Drill Ø 7.1 mm rivet holes in side wall paneling (1) at defined punch marks (area B). |
6 | Model 447.601/701 except code W65 (Liftgate) except code W68 (Electrically actuated liftgate) |
7 | Drill Ø 6.5 mm rivet holes in side wall paneling (1) and rear side wall paneling bottom section (4) (area C and C1). |
8 | Remove side wall paneling (1) and rear side wall paneling bottom section (4). |
9 | Deburr rivet holes on both sides. |
10 | Coat insides of riveted joints with zinc dust paint. |
S63.10-6123-09
11 | Apply sealant to body and lock striker reinforcement (2). |
12 | Apply 2-component adhesive to body (areas D and E). |
Observe pretreatment of bonding surfaces (areas D and E). Refer to the manufacturer's information for the curing and working times of 2-component adhesive. |
S63.10-6124-09
13 | Install side wall paneling (1) and rear side wall paneling bottom section (4) and fit.. |
14 | Fix side wall paneling (1) and rear side wall paneling bottom section (4) in place. |
15 | Side wall paneling (1) and rear side wall paneling bottom section (4) (areas F, I bis K). |
16 | Drill side wall paneling (1) before inert gas welding (arrow). |
17 | Side wall paneling (1) (areas L and M). |
18 | Rivet side wall paneling (1) and rear side wall paneling bottom section (4) with Ø 6,4x14 blind rivets (areas P and P1). |
19 | Install blind rivet nuts M5 (areas N1 and N2). |
20 | Model 447.601/701 except code W65 (Liftgate) except code W68 (Electrically actuated liftgate) |
S63.10-6125-09
21 | Rear side wall paneling bottom section (4) (areas Q to S). |
22 | Rear side wall paneling bottom section (4) (area U). |
23 | Rear side wall paneling bottom section (4) (area T). |
Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion. |
24 | Side wall paneling (1) (area V). |
25 | Grind inert gas welds and inert gas spot welds down flat. |
26 | Clean weld joints. |
27 | Restore surfaces on side wall paneling (1) and rear side wall paneling bottom section (4) and smooth. |
28 | Remove shavings and drill chips. |
S63.10-6249-03