Remove/install lower section of sidewall paneling with C-pillar reinforcement · ar6310s0060e · Mercedes-Benz WIS

AR63.10-S-0060E

Remove/install lower section of sidewall paneling with C-pillar reinforcement

26.03.2020

Model	447, 448
	Right side of vehicle
Model	447, 448
	with code T19 (Sliding door left)
	Left side of vehicle

Remove/install lower section of sidewall paneling with C-pillar reinforcement

1	Side wall paneling section
2	C-pillar reinforcement section

S63.10-A000-06

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 447 mit Motor 780	AS00.00-Z-0035-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment	Typ 447 mit Motor 780	AH00.00-Z-0300-01A
Topical note	Special instructions for lifting and supporting vehicle		AH00.60-N-0100-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
Topical note	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Remove soundproofing.		AR60.00-S-1752E
		 Only in repair area.
4	Remove sidewall paneling section (1) and C-pillar reinforcement section (2).		AR63.10-S-0060-01E
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Spot weld milling machine Body power jigsaw Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
5	Prepare sidewall paneling section (1) and C-pillar reinforcement section (2) for installation.		AR63.10-S-0060-02E
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
6	Install dowels for the mounting rail of the longitudinal member panel.	Model 447.8, 448.8 Right side of vehicleModel 447.8, 448.8 with code T19 (Sliding door left)Left side of vehicle	AR88.80-S-6005-01CH
Topical note	Notes on removing adhesive residues and foils on paint and metal surfaces with surface conditioning disks		AH00.00-P-0013-01AK
Topical note	General notes on touch-up applicators and paint spray cans		AH98.00-P-9409-06A
		 Commercially available devices/tools Surface conditioning disk Ø 100 mm
		Primer Teroson 150 (Terokal 150)	*BR00.45-Z-1179-02A
		Teromix 6700 adhesive	*BR00.45-Z-1147-02A
		Cleaner	*BR00.45-Z-1025-04A
		Primer stick	*BR00.45-Z-1012-07A
	Install
7	Install sidewall paneling section (1) and C-pillar reinforcement section (2).		AR63.10-S-0060-03E
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Squeeze gun Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
8	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
9	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Repair area must be free of dust and grease. Otherwise adhesion problems may occur.
		 Use only primer filler approved by Daimler AG: https://xentry.daimler.com
10	Seal seam after repair.		AR97.10-S-4000E
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
11	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: https://xentry.daimler.com
12	Supplement cavity preservation.		AR97.20-S-1500E
13	Install soundproofing.		AR60.00-S-1752E
		 Only in repair area.
14	Install detachable parts in the area of the repair point.

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 012 989 17 71
BR00.45-Z-1147-02A	Teromix 6700 adhesive	A 006 989 99 71
BR00.45-Z-1179-02A	Primer Teroson 150 (Terokal 150)	Henkel AG & Co. KGaA http://www.loctite.de

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