Refer to the superordinate service document for further information.
Observe safety information in the superordinate service document.
The next steps are shown on model 447 with code T19 (left sliding door) on the left side of the vehicle and must be carried out in the same way on the right side of the vehicle in the event of damage.
S63.10-A001-09
1 | Expose spot welds on the sidewall paneling (1) (areas A, A1, B, and B1). |
2 | Cut out spot welds on the sidewall paneling (1) through two panel thicknesses (areas A and B). |
3 | Cut out spot welds on the sidewall paneling (1) (areas A1 and B1). |
4 | Expose spot welds on the sliding door entrance (2) (areas C and C1). |
5 | Cut out spot weld on the sliding door entrance (2) through two panel thicknesses (area C). |
6 | Cut out spot weld on the sliding door entrance (2) (area C1). |
S63.10-A002-09
7 | Scribe separation line on the sidewall paneling (1) (area D). |
To do this, scribe separation line of cutout (arrow E) to the edge (arrow F) of the C-pillar reinforcement (3). |
8 | Disconnect sidewall paneling (1) from the separating point (area D). |
9 | Heat sidewall paneling (1) in crosshatched areas. |
Crosshatched areas are bonded with adhesive. |
10 | Remove damaged section of the sidewall paneling (1). |
S63.10-A003-09
a | Dimension (approx. 200 mm) |
11 | Scribe separation line on the C-pillar reinforcement (3) (area G). |
Observe dimension (A). |
12 | Cut C-pillar reinforcement (3) at the separating point (area G). |
13 | Heat up C-pillar reinforcement (3) in the cross-hatched area (area H). |
Cross-hatched area (area H) is bonded. |
14 | Remove damaged section of the C-pillar reinforcement (3). |
15 | Grind down mating surfaces to bare metal in cross-hatched areas. |
Sand down spot weld flanges to bare metal on both sides. |
16 | Remove shavings and milling chips. |
17 | Coat insides of spot weld flanges with zinc dust paint. |
Do not coat bonding surface (area I) with zinc dust paint. |
Observe pretreatment of bonding surface (area I). |