Remove/install inner section of rear side wall paneling up to the window cutout

AR63.10-S-0040E

Remove/install inner section of rear side wall paneling up to the window cutout

24.07.2020

Model

447.6

with code T19 (Sliding door left)

with code W29 (Window fixed behind)

Left side of vehicle

Model

447.6

with code W29 (Window fixed behind)

Right side of vehicle

Model

447.7

with code T19 (Sliding door left)

with code W29 (Window fixed behind)

with code ZK4 (Mixto)

Left side of vehicle

Model

447.7

with code W29 (Window fixed behind)

with code ZK4 (Mixto)

Right side of vehicle

Model

447.8

Right side of vehicle

Model

447.8

with code T19 (Sliding door left)

Left side of vehicle

Model

448.7

with code T19 (Sliding door left)

with code W29 (Window fixed behind)

Left side of vehicle

Model

448.7

with code W29 (Window fixed behind)

Right side of vehicle

Model

448.8

Right side of vehicle

Model

448.8

with code T19 (Sliding door left)

Left side of vehicle

Shown on right side of vehicle, model 447.703

1

Inner side wall

3

Rear reinforcement

5

C-pillar

2

Front reinforcement

4

Outer rear wheel well

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 447 mit Motor 780

AS00.00-Z-0035-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment

Typ 447 mit Motor 780

AH00.00-Z-0300-01A

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove all detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

3.1

Remove respective sidewall paneling up to window cutout.

Only with corresponding damage profile.

AR63.10-S-5893E

3.2

Remove respective complete sidewall paneling.

Only with corresponding damage profile.

AR63.10-S-0126E

4

Remove rear sidewall paneling lower section.

Only where removing sidewall paneling up to window cutout.

AR63.10-S-5665E

5

Cut off inner side wall (1), front reinforcement (2), rear reinforcement (3), outer rear wheel well (4), and C-pillar (5).

AR63.10-S-0040-01E

Clip: Cut off inner part of rear sidewall paneling up to window cutout

GB63.10-S-0000-00A



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Body power jigsaw
Spot weld milling machine
Rotary wire brush
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

6

Prepare inner side wall (1), front reinforcement (2), rear reinforcement (3), outer rear wheel well (4), and C-pillar (5) for installation.

AR63.10-S-0040-02E

Clip: Prepare inner part of rear sidewall paneling up to window cutout for installation

GB63.10-S-0000-01A

 Commercially available devices/tools
Body power jigsaw
Rotary wire brush
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

7

Install and weld in inner side wall (1), front reinforcement (2), rear reinforcement (3), outer rear wheel well (4), and C-pillar (5).

AR63.10-S-0040-03E

Clip: Install and weld in inner part of rear sidewall paneling up to window cutout

GB63.10-S-0000-02A



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Angular grinder
Rotary wire brush
Hand drill
Wet and dry vacuum cleaner

Adhesive kit, body, 2-component adhesive

*BR00.45-Z-1092-02A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

8

Remove welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

9

Install rear sidewall paneling lower section.

Only where removing sidewall paneling up to window cutout.

AR63.10-S-5665E

10.1

Install respective sidewall paneling up to window cutout.

Only with corresponding damage profile.

AR63.10-S-5893E

10.2

Install respective complete sidewall paneling.

Only with corresponding damage profile.

AR63.10-S-0126E

11

Install all detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1092-02A

Adhesive kit, body, 2-component adhesive

A 012 989 17 71