P63.10-3386-09
1 Outer wheelhouse cover
2 Rivet
3 Screw
6 Screw
9 Side wall
4 Reinforcement tube
5 Bolts
P63.10-3385-09
4 Reinforcement tube
7 Screw
10 Inner side rocker panel cover
8 Bolts
9 Side wall
P63.10-3384-06
9 Side wall
11 B-pillar retaining plate
12 Rivets
13 Trunk retaining plate
14 Rivets
| Remove/Install | ||
1 | Remove gas pressure strut from left and right door beam | ||
2 | Remove left and right door beam | ||
3 | Unscrew bolts from outer wheelhouse cover (1) and remove outer wheelhouse cover (1) | ||
4 | Remove CBS rear end | ||
5 | Remove windshield together with frame | ||
6 | Remove CBS front | ||
7 | Remove left and right taillamp | ||
8 | Remove trunk cover | ||
9 | Drill out rivet (2) | ||
10 | Unscrew bolt (3) from reinforcement tube (4) | ||
11 | Unscrew screws (5, 6, 7, 8) | ||
12 | Loosen side wall (9) from body | Loosen side wall (9) carefully, otherwise the side wall (9) and the detachable body components can be damaged. | |
13 | Remove side wall (9) | Installation: Remove glue residues, coat bare spots on body with rust protection paint. When replacing side wall (9) straighten rounded section (arrow) with suitable tool. Glue in side wall (9): | |
Install outer side wall | |||
Compressed air application gun for bag sealants | |||
Manual application gun for bag sealants | |||
Sikaflex adhesive cleaner 205 | |||
Adhesive Sikaflex-254 booster | |||
14.1 | Loosen tank recess spacer ring from glue fastener | Only when removing right side wall (9) | |
Installation: Fasten spacer ring to side wall (9). The specified application guns can be used optionally. | |||
Compressed air application gun for bag sealants | |||
Manual application gun for bag sealants | |||
Adhesive Sikaflex-254 booster | |||
15 | Unscrew bolts from inner side rocker panel cover (10) | ||
16 | Loosen inner side rocker panel cover (10) from reinforcement tube (4) | ||
17 | Remove inner side rocker panel cover (10) | Installation: Remove glue residues, coat bare spots on body with rust protection paint. Clean inner side rocker panel cover (10) and prime with Sikaflex adhesive cleaner 205. Apply Sikaflex-254 booster glue to inner side rocker panel cover (10) and reinforcement tube (4) and then insert inner side rocker panel cover (10) The processing time of the glue is 25 min. The specified application guns can be used optionally | |
Compressed air application gun for bag sealants | |||
Manual application gun for bag sealants | |||
Sikaflex adhesive cleaner 205 | |||
Adhesive Sikaflex-254 booster | |||
18 | Drill out rivet (12) and remove trunk retaining plate (13) | Installation: Install rivet (12) with riveter. | |
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19 | Drill out rivet (14) and remove retaining plate from B-pillar (11) | Installation: Install rivet (14) with riveter. | |
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20 | Install in the reverse order |
Riveter
450 589 00 39 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1006-10A | Compressed air application gun for bag sealants | |
WH58.30-Z-1034-14A | Manual application gun for bag sealants |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1076-02A | Adhesive Sikaflex-254 booster | Sika Deutschland GmbH |
BR00.45-Z-1041-04A | Sikaflex adhesive cleaner 205 | Sika Deutschland GmbH |