Replace rear inner wheel well complete

AR63.10-P-0670QA

Replace rear inner wheel well complete

18.11.11



Removing

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A



General information on body repair

All models

AH60.00-N-0001-01A



Measures for preventing damage to vehicles or components when performing electric welding work

All models

AH00.00-N-0005-01A



Notes on paintwork repairs

All models

AH98.00-P-9408-02A



General information on MB materials

All models

AH98.00-P-9409-03A

1

Remove detachable parts in area to be repaired

2

Cover all detachable body components remaining in vehicle (area to be repaired)

Tarp (fire-resistant)

3

Equip Celette or Car-Bench straightening bench with modular members or crossmembers and straightening set

Observe set-up plans enclosed!

Passenger car straightening system (Celette)

gotis://K_60-65_02.0

Accessories for straightening system (Celette)

gotis://K_60-65_04.1

Straightening systems for passenger cars (Car Bench)

gotis://K_60-65_03.0

Accessories for straightening system (Car Bench)

gotis://K_60-65_04.2

4

Set vehicle onto straightening bench using two-post lift and fasten

Two-post lifting platform 3.0-3.5 t, electromechanical
gotis://H_00.1_01.0



General information on body repair

AH60.00-N-0001-01A

5

Set up rear portal frame with welding devices

Observe set-up plans enclosed!

 Portal frame

*129589032300

 Multi-Z element MZ 260

*140589262300

 When mounting rear portal frame, use additional set of Multi-Z elements MZ 260.

 Welding devices

*209589052300

6

Remove rear fender

AR63.50-P-1400QA

7

Cut away rear wheel well liner assembly

AR63.10-P-0661QA

8

Separate inner rear wheel well

AR63.10-P-0670-01QA

 Welding spot miller cutter

*201589005100

Ball cutter, dia. 12 mm

Round wire brush, braided, dia. 70 mm

Vario Drill WS 91 spot weld removing tool

Abrasive disk, dia. 115 mm, 80m/s (max. 13,250 rpm)

Cutting disk, 65 mm dia., 80 m/s (max. 23,500 rpm)

Drill
gotis://K_58.1_04.0

Straight grinder
gotis://K_58.0_03.0

Angle grinder
gotis://K_58.1_07.0

Body jig saw
gotis://K_58.1_01.0

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

9

Prepare rear inner wheel well for installation

AR63.10-P-0670-03QA

Round wire brush, braided, dia. 70 mm

Abrasive disk, dia. 115 mm, 80m/s (max. 13,250 rpm)

Drill
gotis://K_58.1_04.0

Angle grinder
gotis://K_58.1_07.0

Body jig saw
gotis://K_58.1_01.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

10

Install rear inner wheel well

AR63.10-P-0670-04QA



General information on riveting

AH60.00-P-0003-01N

 Portal frame

*129589032300

 Welding devices

*209589052300

Round wire brush, braided, dia. 70 mm

Electrode miller

Clamping pliers

Blind rivet/punch riveting method
gotis://K_68-80_06.0

Hand riveter

Manual temporary fastener, dia. 6.4 mm - clamping range 0 - 15 mm, identification color silver

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Cutting disk, dia. 65 mm, 80m/s (max. 23,500 rpm)

MIG MAG gas welder (steel, brazing, aluminum)
gotis://K_60-65_17.1

Inverter spot welder
gotis://K_60-65_16.0

Drill
gotis://K_58.1_04.0

Straight grinder
gotis://K_58.0_03.0

Angle grinder
gotis://K_58.1_07.0

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

Polygrip flat/round head rivet, 6.414

*BR00.45-Z-1001-13A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

MB preservative

*BR00.45-Z-1003-05A

11

Install complete rear wheel well

AR63.10-P-0661QA

12

Install rear fender

AR63.50-P-1400QA

13

Release vehicle from straightening bench and lift with two-column lift, remove straightening bench

Two-post lifting platform 3.0-3.5 t, electromechanical
gotis://H_00.1_01.0

14

Clean weld joints and metal flanges with wire brush

15

Clean repair areas and prime using primer filler

16

Seam sealing following repair

 Supplement standard sealants with MB body sealant.

Sealant

*BR00.45-Z-1003-01A

17

Paint repair areas and adjacent surfaces

18

Cavity preservation following repair work



Notes on cavity preservation

Model 209

AH97.20-P-0001-01B

19

Install all removed assembly parts

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1003-05A

Cavity sealant, solvent-free (1 l container)

A 000 986 72 70 05

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1001-13A

Blind rivet 6.414

A 003 990 35 97